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Dodge Grand Caravan 2005 2006 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Years: 2005, 2006, 2007 👋 Introduction Market Position Segment: Minivan Target Audience: Families, fleet operators, DIY mechanics Competitive Analysis Key Competitors:...
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类型: Car
厂商:
斯库: 446498
Dodge Grand Caravan 2005 2006 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Grand Caravan
Years:
2005, 2006, 2007
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, fleet operators, DIY mechanics
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Uplander/Venture
Key Features
Unique Selling Proposition:
Stow 'n Go seating system (optional), versatile interior, strong value proposition
Powertrain Options:
Reliable V6 engines, proven automatic transmissions
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Page Count:
5505
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6, 3.8L V6, 4.0L V6 (if applicable to 2007 model)
Transmission:
4-speed automatic (41TE, 42LE/42RLE)
Brakes:
Front disc, rear drum/disc (ABS, traction control)
Suspension:
Independent front (MacPherson struts), solid rear axle with track bar
Steering:
Power assisted rack and pinion
Electrical:
Charging system, ignition system, lighting, starting system, power windows/locks, infotainment, instrument cluster, diagnostic trouble codes (DTCs)
HVAC:
Air conditioning, heater, climate control systems
Body:
Body panels, doors, glass, interior trim, seating systems (Stow 'n Go)
Exhaust:
Exhaust manifold, catalytic converter, mufflers, pipes
Fuel:
Fuel tank, fuel pump, fuel injectors, fuel lines
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid flush, belt inspection/replacement
Troubleshooting:
Diagnostic procedures for common symptoms, wiring diagrams, component testing
Repair:
Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component repair
Diagnostics:
OBD-II diagnostic codes and procedures, scan tool usage, sensor testing
Special Tools:
Identification and usage of specialized tools for specific repairs
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Image Quality:
High-resolution diagrams and illustrations
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.3 Liters (3301 cc)
Engine 1 Configuration:
3.3L V6 OHV
Engine 1 Horsepower:
Approx. 180-185 hp @ 5000 rpm
Engine 1 Torque:
Approx. 200-210 lb-ft @ 4000 rpm
Engine 2
Engine 2 Displacement:
3.8 Liters (3778 cc)
Engine 2 Configuration:
3.8L V6 OHV
Engine 2 Horsepower:
Approx. 200-205 hp @ 4400 rpm
Engine 2 Torque:
Approx. 230-240 lb-ft @ 3400 rpm
Engine 3
Engine 3 Displacement:
4.0 Liters (3952 cc) (Introduced for 2007 models)
Engine 3 Configuration:
4.0L V6 SOHC
Engine 3 Horsepower:
Approx. 251 hp @ 5600 rpm
Engine 3 Torque:
Approx. 255 lb-ft @ 4000 rpm
Performance
Fuel Induction:
Sequential Multi-Port Fuel Injection (MPI)
Emission Controls:
Catalytic converter, Oxygen sensors (O2S), Exhaust Gas Recirculation (EGR) (where applicable)
Engine Control Module:
Various Chrysler NGC (Next Generation Controller) modules
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Transmission Identifier 1:
41TE (for 3.3L and 3.8L engines)
Transmission Identifier 2:
42RLE (for 3.8L and 4.0L engines)
Optional
Optional Transmission:
N/A (All models equipped with automatic transmission)
Features
Transmission Features:
Electronically controlled, TorqueFlite lineage
Fluid Specs
Transmission Fluid Type:
ATF+4 (MS-9602)
Transmission Fluid Capacity:
Approximately 3.5 - 4.5 quarts (dry fill), consult manual for exact capacity
📐 Dimensions
Exterior
Wheelbase:
Approx. 121.1 inches
Overall Length:
Approx. 198.9 inches
Overall Width:
Approx. 74.0 inches
Overall Height:
Approx. 68.7 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 31.3 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 107.0 cubic feet (with Stow 'n Go)
Cargo Volume Max:
Approx. 160.3 cubic feet (with Stow 'n Go)
Weights
Curb Weight:
Approx. 4300 - 4600 lbs (varies by configuration)
Gross Vehicle Weight Rating:
Approx. 5750 - 6000 lbs
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
5 Stars (for most configurations)
NHTSA Front Passenger Side Impact:
5 Stars (for most configurations)
NHTSA Side Driver Side Impact:
4 Stars (for most configurations)
NHTSA Side Rear Passenger Impact:
4 Stars (for most configurations)
IIHS Front Impact:
Good
IIHS Side Impact:
Acceptable/Good (depending on specific tests and year)
Active Features
Anti Lock Braking System:
Standard (ABS)
Traction Control:
Optional/Standard (TCS), often integrated with ABS
Passive Features
Airbags Front:
Driver and passenger front airbags
Airbags Side:
Optional front-seat side airbags
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for Children)
Seatbelts:
3-point seatbelts for all seating positions
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD players, optional CD/DVD changer, optional Sirius Satellite Radio
Rear Seat Entertainment:
Optional overhead DVD system
Driver Assistance
Cruise Control:
Standard
Parking Assist:
Optional rear park assist sensors
Connectivity
Auxiliary Input:
Optional AUX input jack for audio devices
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 6,000 miles or 3-6 months (depending on oil type and driving conditions, consult manual)
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (inspect more frequently)
Spark Plug Replacement:
100,000 miles (for original equipment platinum or iridium plugs)
Coolant Flush Interval:
Every 30,000 - 60,000 miles or 3-5 years
Transmission Fluid Change:
Every 30,000 - 60,000 miles (especially for severe use, consult manual)
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 (API Certified, consult manual for specific viscosity and API service category)
Engine Oil Capacity:
Approx. 4.5 quarts (with filter, for 3.3L/3.8L V6)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (MS-9769)
Coolant Capacity:
Approx. 13.0 - 14.0 quarts (system capacity)
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Oil filter housing leaks (leaking gasket or housing)
Common Issue 2:
Transmission issues (late shifting, slipping, particularly with the 41TE)
Common Issue 3:
Brake wear (front rotors and pads)
Common Issue 4:
Power sliding door malfunctions
Common Issue 5:
Climate control module failures (HVAC issues)
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation (Dodge brand)
Model Evolution
Platform:
Chrysler NS platform
Generation:
Third Generation (2001-2007)
Facelift:
Minor styling updates for 2005 model year (new grille, headlights, bumpers)
Production
Assembly Location:
Windsor, Ontario, Canada
Production Years For Generation:
2001-2007
🏆 Awards & Recognition
Recognitions
Award 1:
Often cited for its value and practicality in the minivan segment.
Award 2:
Stow 'n Go seating frequently praised for its innovative design and convenience.
Award 3:
Consistently ranked as a segment leader in sales for its class.
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