Segment:
Full-size Minivan
Target Audience:
Families, Fleet Operators, DIY Mechanics
Key Competitors:
Honda Odyssey, Toyota Sienna, Chevrolet Venture/Montana SV6, Ford Freestar/Windstar, Mercury Monterey, Kia Sedona
Vehicle Focus:
Versatility, Passenger Capacity, Cargo Space, Family Hauling
Manual Utility:
Essential for maintaining the longevity, performance, and safety of the Dodge Grand Caravan for DIY enthusiasts and professional technicians alike.
Powertrain:
Engine, Transmission, Drivetrain, Exhaust
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Battery, Charging System, Ignition, Lighting, Body Electronics, Powertrain Control Module (PCM), Anti-lock Braking System (ABS), Supplemental Restraint System (SRS)
Body:
Body Panels, Doors, Windows, Interior Trim, HVAC System, Seating Systems
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics
Repair:
Component Removal and Installation, Overhaul Procedures, Component Level Repair
Specifications:
Torque Specifications, Clearances, Measurements, Electrical Schematics
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Searchability:
Searchable Text Content
Print Quality:
High-Resolution, Suitable for Printing
Compatibility:
Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC OS, iOS, Android
Paper Type:
N/A (Digital Format)
Engine Code Standard:
EDG (3.3L V6 OHV 12-Valve)
Engine Displacement 3 3L:
3.3 Liters (203 cubic inches)
Engine Configuration 3 3L:
V6, Overhead Valve (OHV), Pushrod
Bore Stroke 3 3L:
3.78 x 3.72 inches (96.0 x 94.5 mm)
Compression Ratio 3 3L:
9.0:1
Horsepower 3 3L:
~180 hp @ 5000 rpm (varies slightly by year)
Torque 3 3L:
~205 lb-ft @ 4000 rpm (varies slightly by year)
Engine Code Optional:
EGA (3.8L V6 OHV 12-Valve)
Engine Displacement 3 8L:
3.8 Liters (230 cubic inches)
Horsepower 3 8L:
~200 hp @ 5000 rpm (varies slightly by year)
Torque 3 8L:
~235 lb-ft @ 4000 rpm (varies slightly by year)
Engine Code High Output:
Various (e.g., 4.0L V6 for specific performance trims, although less common in this specific generation's base Grand Caravan, more in Chrysler variants or later model years of Voyager/Town & Country with similar platforms)
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-Port Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (Regular)
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug (CNP) depending on year/engine
Transmission Type Standard:
4-Speed Automatic
Transmission Model Standard:
41TE / 42LE (Chrysler A604/A670 family)
Transmission Type Optional:
None for North American models of this generation (All-Wheel Drive option was available with the automatic transmission).
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Transmission Fluid Capacity:
~7.5 - 9.5 quarts (7.1 - 9.0 liters) (Dry Fill/Recharge - consult manual for exact procedure and capacity)
Drive System:
Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD)
Length:
~199.5 inches (5067 mm)
Width:
~76.7 inches (1948 mm)
Height:
~68.5 inches (1740 mm)
Wheelbase:
~124.2 inches (3155 mm)
Passenger Capacity:
7-8 Passengers (depending on seating configuration)
Cargo Volume Behind 3Rd Row:
~35.7 cu ft (1011 L)
Cargo Volume Behind 2Nd Row:
~78.0 cu ft (2209 L)
Cargo Volume With 2Nd And 3Rd Row Folded:
~140.5 cu ft (3979 L)
Curb Weight:
~4,200 - 4,500 lbs (1905 - 2041 kg) (varies by configuration and options)
Gross Vehicle Weight Rating Gvwr:
~5,700 - 6,000 lbs (2585 - 2722 kg)
Towing Capacity:
Up to 3,800 lbs (1724 kg) with optional towing package
NHTSA Frontal Crash Driver:
Good (2001-2003 models, later years may differ slightly due to testing updates)
NHTSA Frontal Crash Passenger:
Good (2001-2003 models, later years may differ slightly)
NHTSA Side Impact Front Driver:
N/A or Poor (early models, due to side airbags not being standard across all trims)
NHTSA Side Impact Front Passenger:
N/A or Poor (early models, due to side airbags not being standard across all trims)
IIHS Frontal Offset:
Acceptable to Good (varies by year and specific testing)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models
Airbags:
Frontal Airbags Standard; Optional Side-Curtain Airbags (SRS) available on higher trims and later model years
Seatbelts:
Three-point seat belts for all outboard seating positions; integrated child seat anchors (LATCH)
Audio System:
Factory AM/FM/CD player with optional cassette, premium Infinity sound system, steering wheel audio controls on higher trims.
Navigation:
Optional factory navigation system on select higher-trim models.
Parking Assist:
Optional rear park assist sensors on some models.
Cruise Control:
Standard cruise control
Auxiliary Input:
Not typically equipped with standard AUX input; aftermarket solutions may be available.
Power Outlets:
12V accessory power outlets
Oil Change Interval:
Every 3,000 - 6,000 miles (4,800 - 9,600 km) or 3-6 months, depending on driving conditions and oil type. Consult manual for specific recommendations.
Air Filter Replacement:
Every 12,000 - 15,000 miles (19,000 - 24,000 km) or annually.
Spark Plug Replacement:
Approximately 60,000 - 100,000 miles (96,000 - 160,000 km) depending on spark plug type (copper vs. platinum/iridium).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on usage and fluid condition. Frequent towing or stop-and-go driving may require more frequent changes.
Engine Oil Type:
SAE 5W-30 (check for specific viscosity recommendations based on climate and year)
Engine Coolant Type:
Chrysler OAT (Organic Additive Technology) 50/50 mix (e.g., Mopar Antifreeze/Coolant - HOAT)
Brake Fluid Type:
DOT 3 (consult manual for exact specification)
Power Steering Fluid Type:
Chrysler Power Steering Fluid (Mopar P/N 05136033AA or equivalent)
Transmission Slippage:
Common issues with the 41TE/42LE transmission include solenoid pack failure, torque converter issues, and wear on internal components, often exacerbated by infrequent fluid changes.
Power Window Motors:
Failure of power window regulators and motors is a recurring problem.
Cv Axles:
Front CV axle boots can tear, leading to joint failure. Early detection and replacement of boots can prevent axle replacement.
Ignition Coils:
Failure of ignition coils can lead to misfires and rough running.
Cooling System:
Leaking radiators, water pumps, and heater cores are not uncommon.
Exhaust System:
Corrosion and leaks in the exhaust manifold and catalytic converter can occur.
Parent Company:
Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles)
Predecessor:
Dodge Caravan / Plymouth Voyager (2nd Generation)
Design Philosophy:
Continuation of the successful minivan formula with updated styling, technology, and safety features.
Platform:
Chrysler RS platform
Production Years:
2001-2007
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada; St. Louis Assembly Plant, Fenton, Missouri, USA
