DODGE Grand CARAVAN 2008-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year Range: 2008-2010 Market Focus: US/Canada Models Codes Platform Code: RT 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Target Demographic:...

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标签: 2008 2009 2010 Caravan Cars Dodge Grand CARAVAN Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Grand Caravan

Year Range:

2008-2010

Market Focus:

US/Canada Models

Codes

Platform Code:

👋 Introduction

Market Position

Vehicle Segment:

Full-size Minivan

Target Demographic:

Families, fleet operators, individuals requiring significant passenger and cargo capacity.

Competitive Analysis

Key Competitors:

Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Kia Sedona, Hyundai Entourage.

Key Features

Distinguishing Features:

Stow 'n Go seating, versatile interior configurations, robust powertrain options, comfortable ride quality, strong value proposition.

📋 Manual Details

Coverage Areas

Coverage Continents:

North America (US/Canada)

Page Count

Estimated Pages:

2000+

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, powertrain control module (PCM), transmission (automatic), transaxle.

Chassis:

Suspension (front & rear), steering system, braking system (including ABS), wheel alignment.

Body:

Body structure, interior trim, exterior trim, doors, windows, seats, roof systems, glass replacement, panel repair.

Electrical:

Wiring diagrams, lighting systems, power accessories, comfort controls, infotainment system, instrument cluster, battery, charging system, starting system, body control module (BCM).

Procedures Included

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, electrical circuit testing.

Repair Procedures:

Component removal and installation, major assembly repair, component overhaul, calibration procedures.

Maintenance Procedures:

Fluid changes, filter replacement, tune-up procedures, brake service, belt replacement.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth Of Information:

Comprehensive from basic scheduled maintenance to in-depth engine and transmission overhaul, electrical system diagnostics, and body repair.

📊 Manual Specifications

File Format

File Quality:

High-resolution PDF, searchable text, bookmarked chapters for easy navigation.

Print Quality

Print Readability:

Optimized for digital viewing and printing, clear diagrams and illustrations.

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

ED3 (3.3L V6), EGD (3.8L V6), ERB (4.0L V6)

Engine Displacement 3.3L:

3.3 Liters (3301 cc)

Engine Displacement 3.8L:

3.8 Liters (3778 cc)

Engine Displacement 4.0L:

4.0 Liters (3952 cc)

Performance 3.3L

Horsepower 3.3L:

175 hp @ 5000 rpm

Torque 3.3L:

205 lb-ft @ 4000 rpm

Performance 3.8L

Horsepower 3.8L:

197 hp @ 5200 rpm

Torque 3.8L:

230 lb-ft @ 3200 rpm

Performance 4.0L

Horsepower 4.0L:

251 hp @ 5900 rpm

Torque 4.0L:

259 lb-ft @ 4200 rpm

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Internals

Bore Stroke 3.3L:

92.0 mm x 81.0 mm

Bore Stroke 3.8L:

94.2 mm x 90.9 mm

Bore Stroke 4.0L:

96.0 mm x 91.4 mm

Compression Ratio 3.3L:

9.6:1

Compression Ratio 3.8L:

8.4:1

Compression Ratio 4.0L:

9.6:1

Engine Orientation:

Transverse

Valvetrain:

Overhead Valve (OHV), 12 valves (2 valves per cylinder for 3.3L & 3.8L), 24 valves (4 valves per cylinder for 4.0L)

🔧 Transmission

Standard

Standard Transmission:

4-Speed Automatic (41TE/42TE)

Optional

Optional Transmission:

6-Speed Automatic (62TE) - Introduced later in the model run

Features

Transmission Control:

Electronically controlled with manual shifting mode (AutoStick on some models)

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Chrysler Material Standard MS-9602)

📐 Dimensions

Exterior Wheelbase

Wheelbase:

3076 mm (121.1 inches)

Exterior Length

Overall Length:

5174 mm (203.7 inches)

Exterior Width

Overall Width:

1946 mm (76.6 inches)

Exterior Height

Overall Height:

1750 mm (68.9 inches) (Varies slightly by suspension)

Interior Passenger Volume

Passenger Volume:

Approx. 163.4 cubic feet

Cargo Volume

Cargo Volume Behind 3Rd Row:

Approx. 31.5 cubic feet

Cargo Volume Behind 2Nd Row:

Approx. 79.0 cubic feet

Cargo Volume Max:

Approx. 140.0 cubic feet (with 2nd & 3rd rows folded)

Weights

Curb Weight Start:

Approx. 4500 lbs (2041 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 6200-6400 lbs (2812-2903 kg) (Varies by configuration)

Towing Capacity:

Up to 3,800 lbs (1724 kg) with optional trailer tow package.

Wheel Tire

Standard Wheel Size:

16-inch steel or alloy wheels

Standard Tire Size:

P225/65R16

Bolt Pattern:

5 x 127 mm (5 x 5 inches)

🛡️ Safety Features

Ratings Nhtsa

NHTSA Driver Frontal Crash Rating:

★★★★☆ (4 Stars)

NHTSA Passenger Frontal Crash Rating:

★★★★☆ (4 Stars)

NHTSA Side Impact Driver Rating:

★★★★★ (5 Stars)

NHTSA Side Impact Rear Passenger Rating:

★★★★★ (5 Stars)

Ratings Iihs

IIHS Front Offset Crash Test:

Good (for models with specific structural improvements)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control (TCS)

Electronic Stability Control:

Optional Electronic Stability Control (ESC)

Passive Features

Airbags Front:

Standard front driver and passenger airbags

Airbags Side:

Optional front side-impact airbags, optional roof-mounted side-curtain airbags for all rows.

Seat Belts:

3-point seat belts for all seating positions, integrated child booster seats available on some trims.

💡 Technology Features

Infotainment

Infotainment System Availability:

Optional Uconnect infotainment system with touchscreen, DVD player, rear-seat entertainment, and navigation available on higher trims.

Driver Assistance

Driver Assistance Features:

ParkView rear backup camera (optional), park assist sensors (optional).

Connectivity

Connectivity Options:

Bluetooth hands-free calling (Uconnect), auxiliary audio input.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used. Consult manual for specific recommendation based on oil quality and driving habits.

Service Intervals Filters

Air Filter Replacement:

Every 12,000 - 15,000 miles (20,000 - 24,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 10,000 - 15,000 miles (16,000 - 24,000 km).

Service Intervals Transmission

Transmission Fluid Service:

Inspect every 30,000 miles (48,000 km), typically change fluid and filter every 60,000 - 100,000 miles (96,000 - 160,000 km), or per manual recommendation.

Service Intervals Spark Plugs

Spark Plug Replacement:

For 3.3L & 3.8L (OHV): ~100,000 miles (160,000 km) with platinum-tipped plugs. For 4.0L (24-valve): ~60,000-100,000 miles (96,000-160,000 km) depending on plug type.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (preferred for fuel economy) or SAE 5W-30. Consult manual for exact specification and oil quality (API certified).

Engine Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, P/N 05010878AA (Orange) or equivalent HOAT (Hybrid Organic Additive Technology) coolant for extended life. Do not mix coolant types.

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

ATF+4 (Chrysler Material Standard MS-9602)

Known Issues

Common Issue Transmission:

Intermittent shifting issues, torque converter shudder, particularly with the 41TE/42TE transmission. Early models might experience more issues than later ones.

Common Issue Suspension:

Worn front suspension components (ball joints, tie rod ends, control arm bushings) leading to clunking noises and alignment issues.

Common Issue Electrical:

Faulty power window regulators, issues with the body control module (BCM), and intermittent power locks.

Common Issue Engine 3.8L:

Intake manifold gasket leaks can occur, especially in earlier production runs.

Common Issue Fuel System:

Clogged fuel injectors, particularly if using poor quality fuel or neglecting fuel filter maintenance.

Common Issue Heating Cooling:

Leaking heater cores or A/C system issues, often related to plumbing connections or component failure.

📚 Vehicle History

Brand Heritage

Dodge Brand Focus:

Known for performance and utility vehicles, with the Caravan line being a pioneering and highly successful minivan.

Model Evolution

Fourth Generation Introduction:

The 2008 model year marked the introduction of the fourth generation (RT platform) for the Grand Caravan, significantly redesigning the exterior and interior.

Key Platform Changes:

The RT platform introduced more sophisticated suspension, improved aerodynamics, and the highly popular Stow 'n Go seating system as standard or optional across the lineup.

Production

Manufacturing Location:

Windsor, Ontario, Canada (Chrysler Canada's minivan assembly plant).

Production Years

Production Span:

2008-2010 (This specific generation/facelift).

🏆 Awards & Recognition

Recognitions

Wards Auto 10 Best Engines:

The 3.8L V6 engine was recognized by Ward's AutoWorld as one of the 10 Best Engines in 2008 for its refinement and power delivery.

Kbb Best Buy:

The Dodge Grand Caravan frequently appeared on Kelley Blue Book's Best Buy lists for its practicality and value in the minivan segment.

Consumer Reports Ratings:

Variable ratings from Consumer Reports; often praised for utility and comfort but sometimes criticized for reliability in certain areas, particularly early in the generation.