2002 Dodge Intrepid Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2002 Codes Chassis Code: LH 👋 Introduction Market Position Segment: Full-size sedan Target Audience: Families, commuters seeking space and comfort Competitive...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size sedan

Target Audience:

Families, commuters seeking space and comfort

Competitive Analysis

Key Competitors:

Ford Taurus, Chevrolet Impala, Toyota Avalon, Buick LeSabre

Key Features

Platform:

Chrysler LH platform, shared with Chrysler Concorde/LHS and Eagle Vision.

Design:

Distinctive cab-forward design, aerodynamic styling.

Interior:

Spacious interior, comfortable seating, available premium features.

📋 Manual Details

Coverage Areas

Primary Coverage:

All models and all repairs A-Z

Specificity:

Vehicle specific, not generic repair information

Target User:

Dealership technicians

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures for all gasoline engines, including timing, lubrication, cooling, and fuel delivery.

Engine Electrical:

Detailed wiring diagrams, ECU diagnostics, sensor testing, ignition system analysis, and starting/charging systems.

Transmission Automatic:

Diagnosis, repair, overhaul, and fluid specifications for the 42LE automatic transmission.

Transmission Manual:

While less common, manual transmission repair and component identification if applicable to specific trims.

Brakes:

ABS diagnostics, hydraulic system repair, brake pad/rotor replacement, caliper servicing, and parking brake adjustments.

Suspension:

Strut and shock absorber replacement, spring servicing, control arm and ball joint inspection, wheel bearing replacement, and alignment specifications.

Steering:

Power steering system diagnosis, pump and rack replacement, tie rod end servicing, and steering column adjustments.

Electrical Body:

Power windows, locks, mirrors, lighting (headlights, taillights, interior), horn, wipers, and related switchgear.

HVAC:

Climate control system diagnosis, refrigerant handling, compressor, condenser, evaporator servicing, and blower motor replacement.

Body And Chassis:

Body panel removal/installation, door and latch mechanisms, interior trim, glass replacement, and chassis component identification.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), scan tool procedures, and symptom-based troubleshooting guides.

Procedures Included

Maintenance:

Routine oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspections.

Troubleshooting:

Systematic diagnostic routines for common and uncommon drivability issues, electrical faults, and mechanical problems.

Repair:

Step-by-step instructions for component replacement, system overhauls, and part-specific repairs.

Specifications:

Torque specifications for all fasteners, fluid capacities, diagnostic parameter values, and component tolerances.

Wiring Diagrams:

Comprehensive electrical schematics for all major vehicle systems.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Focus:

In-depth diagnostic procedures, including component testing and likely fault identification.

Special Tools:

Identification of any special tools required for specific procedures.

📊 Manual Specifications

File Format

Digital Format If Applicable:

N/A (Print Manual)

Print Quality

Print Quality:

High-quality, professional printing

Binding Type

Binding:

Durable binding (e.g., spiral-bound, perfect-bound) for ease of use in a workshop environment.

Paper Type

Paper Type:

Durable, potentially coated paper to resist shop grease and fluids.

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.7L V6 SOHC

Engine 1 Displacement:

2736 cc

Engine 1 Horsepower:

200 hp @ 5800 rpm

Engine 1 Torque:

190 lb-ft @ 4500 rpm

Engine 2:

3.2L V6 SOHC

Engine 2 Displacement:

3231 cc

Engine 2 Horsepower:

225 hp @ 6300 rpm

Engine 2 Torque:

225 lb-ft @ 4700 rpm

Engine 3:

3.5L V6 SOHC (ES/ES Plus/GT trims)

Engine 3 Displacement:

3518 cc

Engine 3 Horsepower:

234 hp @ 6000 rpm

Engine 3 Torque:

241 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87 octane (89 recommended for 3.2L and 3.5L for optimal performance)

Performance

0 60 Mph Approx:

7.5 - 9.0 seconds (depending on engine)

🔧 Transmission

Standard

Transmission Type:

4-speed automatic (42LE)

Optional

Optional Transmission:

N/A (Automatic only for 2002)

Features

Transmission Features:

Electronically controlled, overdrive, performance shifting modes (on some trims).

Fluid Specifications

Transmission Fluid Type:

ATF+4 (MS-9602)

Fluid Capacity

Transmission Fluid Capacity:

Approximately 4.5 US quarts (dry fill), 10.5 US quarts (total capacity).

📐 Dimensions

Exterior

Length:

200.0 inches

Width:

74.4 inches

Height:

56.9 inches

Wheelbase:

113.0 inches

Interior

Passenger Volume:

105.0 cubic feet

Cargo

Trunk Volume:

16.1 cubic feet

Weights

Curb Weight Est:

3500 - 3700 lbs (depending on engine and trim)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 Stars (Driver), 4/5 Stars (Passenger)

NHTSA Side Impact:

N/A (Not tested extensively for this year)

Active Features

Traction Control:

Available on some trims

Standard on all models

Passive Features

Airbags Front:

Standard advanced multi-stage front airbags

Airbags Side:

Available optional front side airbags

Seatbelts:

3-point seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, cassette player, and optional premium Infinity sound system with amplifier and subwoofer.

Climate Control:

Manual climate control or optional automatic climate control (ACC) with digital display and dual-zone capability.

Driver Assistance

Cruise Control:

Standard on most trims.

Keyless Entry:

Available keyless entry system with remote fob.

Connectivity

Phone Integration:

N/A (No factory Bluetooth or smartphone integration in this era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).

Engine Air Filter:

Inspect every 15,000 miles, replace as needed.

Cabin Air Filter:

Inspect every 15,000 miles, replace as needed.

Spark Plugs:

Replace every 100,000 miles (platinum tipped).

Transmission Fluid Change:

Inspect every 30,000 miles, change every 60,000 miles or as indicated by fluid condition.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

4.5 US quarts (with filter) for 2.7L and 3.2L; 5.0 US quarts (with filter) for 3.5L.

Coolant Type:

Mopar Antifreeze/Coolant (ethylene glycol based) or equivalent meeting MS-7170 specification (typically a green coolant).

Coolant Capacity:

Approximately 12.5 US quarts (depending on engine).

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid or ATF+4

Known Issues

Common Issue 1:

Head gasket leaks (particularly on 2.7L V6 engine).

Common Issue 2:

Transmission solenoid issues or failure in the 42LE automatic transmission.

Common Issue 3:

Front suspension component wear (e.g., ball joints, control arm bushings).

Common Issue 4:

Water pump leaks, especially around the gasket.

Common Issue 5:

Evaporator core leaks in the HVAC system, leading to poor cooling and a musty smell.

📚 Vehicle History

Brand Heritage

Dodge Heritage:

Dodge, a division of Chrysler Corporation (later DaimlerChrysler), has a long history of producing American cars with a focus on performance and value.

Model Evolution

Intrepid Lineage:

The Intrepid nameplate was reintroduced for the 1993 model year on the first-generation LH platform. The 2002 model represents the second generation of the LH Intrepid, introduced for the 1998 model year.

2002 Updates:

For 2002, the Intrepid received minor updates, including revised front and rear fascia styling, updated wheel designs, and interior trim enhancements. The 3.5L engine became more widely available across trims.

Production

Manufacturing Location:

Bramalea, Ontario, Canada

Production Years:

1993-2004

🏆 Awards & Recognition

Recognitions

Automotive Journal Awards:

While the 2002 model year didn't receive specific major awards, the Intrepid as part of the LH platform was recognized for its styling and spaciousness in its debut years.

Ratings

Consumer Reports:

Consumer Reports ratings for the 2002 Intrepid generally placed it in the average to below-average category for reliability, particularly concerning the 2.7L engine and transmission.

Certifications

Emission Standards:

Meets EPA and CARB emission standards for the model year.