🏷️ Basic Information

Make:

Dodge

Model:

Intrepid

Year:

2002

Platform:

Chrysler LH platform

👋 Introduction

Segment:

Full-size sedan

Competitors:

Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Ford Taurus.

Design Philosophy:

Cab-forward design, spacious interior, powerful engine options, and American styling.

Demographic:

Families, individuals seeking a comfortable and spacious sedan with American V6/V8 power.

📋 Manual Details

Systems Covered:

Engine, Lubrication & Maintenance, Suspension, Driveline, Brakes, Cooling, Audio, Chime/Buzzer, Clock, Electronic Control Modules, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control

Estimated Pages:

Extensive (Exact number not specified, but described as 'complete' and 'comprehensive')

Type:

Service and Repair Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Powertrain:

Engine systems, exhaust system, fuel system, cooling system, transaxle (automatic transmission), driveline components, ignition control.

Chassis:

Suspension, steering, brakes (including ABS), wheels, tires, frame, and bumpers.

Electrical:

Wiring diagrams, instrument cluster, lamps, horn, audio system, chime/buzzer, clock, power systems, speed control, vehicle theft security, message systems, and electronic control modules (ECMs/PCMs).

Body And Comfort:

Body components, heating and air conditioning (HVAC), restraints (airbags and seatbelts), and wipers/washers.

Emissions:

Emissions control systems and related diagnostics.

Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements, lubrication.

Repair:

Detailed step-by-step repair procedures for all major vehicle systems, including disassembly, inspection, repair, and reassembly.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), and diagnostic procedures for various systems.

Depth:

Comprehensive, covering everything from basic maintenance to advanced diagnostics and component-level repairs. Includes technical data, diagrams, and parts lists.

📊 Manual Specifications

Format:

PDF

Printability:

All pages are printable for workshop use.

Binding:

Digital Download (Not applicable for physical binding)

Paper Quality:

Not applicable (Digital format)

Software:

Adobe PDF Reader & WinZip

Operating Systems:

Compatible with all versions of Windows & Mac

⚙️ Engine Specifications

Engine Code And Type:

EER - 3.5L (3500cc) SOHC V6 (produced by Mitsubishi)

Engine Code And Type Optional:

EGJ - 3.8L (3778cc) OHV V6 (Chrysler design)

Engine Code And Type Optional 2:

ESB - 4.7L (4701cc) SOHC V8 (produced by Chrysler)

3.5L V6 Horsepower:

200 hp @ 5000 rpm

3.5L V6 Torque:

225 lb-ft @ 3200 rpm

3.8L V6 Horsepower:

190 hp @ 4700 rpm

3.8L V6 Torque:

230 lb-ft @ 3200 rpm

4.7L V8 Horsepower:

250 hp @ 4800 rpm

4.7L V8 Torque:

310 lb-ft @ 3900 rpm

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Engine Block Material:

Aluminum (3.5L V6, 4.7L V8), Cast Iron (3.8L V6)

Bore X Stroke:

3.5L V6: 3.62 x 2.78 in (92 x 70.7 mm); 3.8L V6: 3.72 x 3.37 in (94.5 x 85.7 mm); 4.7L V8: 3.70 x 3.33 in (94 x 84.5 mm)

🔧 Transmission

Transmission Type:

4-speed automatic transaxle

Transmission Gear Ratios:

Specific ratios vary by engine, but typical ratios include: 1st: 2.80-3.00, 2nd: 1.50-1.65, 3rd: 1.00, 4th: 0.70-0.75, Reverse: 2.20-2.50

Transmission Options:

Only automatic transmission available for all engine options.

Transmission Control:

Electronically controlled with Overdrive

Transmission Fluid Type:

ATF+4 (MS-9602)

📐 Dimensions

Length:

200.0 inches (5080 mm)

Width:

74.4 inches (1890 mm)

Height:

57.5 inches (1460 mm)

Wheelbase:

113.0 inches (2870 mm)

Front Track:

62.5 inches (1588 mm)

Rear Track:

62.5 inches (1588 mm)

Passenger Volume:

107.0 cubic feet (3.03 m³)

Front Headroom:

39.7 inches (1008 mm)

Rear Headroom:

37.5 inches (953 mm)

Front Legroom:

42.3 inches (1074 mm)

Rear Legroom:

39.5 inches (1003 mm)

Curb Weight:

Approximately 3400-3700 lbs (1542-1678 kg) depending on engine and trim.

Gross Vehicle Weight Rating:

Approximately 4600 lbs (2087 kg)

🛡️ Safety Features

NHTSA Front Crash Test Driver:

★★★★ (4/5 stars)

NHTSA Front Crash Test Passenger:

★★★★ (4/5 stars)

NHTSA Side Crash Test Driver:

★★★★★ (5/5 stars)

NHTSA Side Crash Test Passenger:

★★★★★ (5/5 stars)

NHTSA Rollover Rating:

★★★★ (4/5 stars)

Brakes:

Standard front disc / rear drum or optional four-wheel disc brakes with Anti-lock Braking System (ABS).

Traction Control:

Optional Traction Control System (TCS) available on some models.

Airbags:

Standard front airbags, optional side-impact airbags for front and rear occupants.

Seatbelts:

Front and rear three-point seatbelts, pretensioners, and load limiters for front seats.

Child Safety:

LATCH (Lower Anchors and Tethers for CHildren) system for rear seats.

💡 Technology Features

Audio System:

AM/FM stereo with cassette and CD player, optional Infinity premium audio system with amplifier and subwoofer.

Cruise Control:

Standard or optional speed control system.

Remote Keyless Entry:

Available on most trims.

Instrument Cluster:

Analog gauges with tachometer, speedometer, fuel gauge, and temperature gauge; message center with driver information display.

🔧 Maintenance

Oil Change Interval:

Every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6 to 12 months, depending on driving conditions and oil type (synthetic recommended for longer intervals).

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km)

Spark Plug Replacement:

30,000 miles (48,000 km) for conventional plugs, 100,000 miles (160,000 km) for iridium or platinum plugs (if equipped).

Transmission Fluid Change:

Every 30,000 to 60,000 miles (48,000 to 96,000 km)

Coolant Change:

Every 30,000 to 100,000 miles (48,000 to 160,000 km), depending on coolant type (HOAT recommended).

Engine Oil Type And Capacity:

3.5L V6: SAE 5W-30, 4.5 quarts (4.3L); 3.8L V6: SAE 5W-30, 3.5 quarts (3.3L); 4.7L V8: SAE 5W-30, 5.0 quarts (4.7L)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (Orange)

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent

Brake Fluid:

DOT 3

Engine:

Intake manifold gasket leaks, occasional piston slap on the 3.5L V6, timing belt wear on older 3.8L models (though most 2002 models used timing chains).

Transmission:

Torque converter shudder, occasional failure of the transmission control module (TCM).

Suspension:

Premature wear of ball joints, tie rod ends, and control arm bushings.

Electrical:

Issues with the overhead console display, power window regulators, and failure of the automatic shutdown relay (ASR) fuse.

HVAC:

Blend door actuator failures, blower motor resistor failures, and refrigerant leaks.

📚 Vehicle History

Brand Origin:

Dodge, an American brand with a history of performance and utilitarian vehicles, part of Chrysler Corporation.

Generation:

Second Generation (1998-2004)

Design Changes For 2002:

Minor styling updates, revised interior materials, and improved powertrain options compared to earlier second-generation models.

Assembly Location:

Brampton Assembly Plant, Ontario, Canada

Production Years:

1993-2004 (First Gen: 1993-1997, Second Gen: 1998-2004)

🏆 Awards & Recognition

Safety Recognition:

Achieved good ratings in NHTSA crash tests for its generation, highlighting its structural integrity and safety features.