🏷️ Basic Information

Make:

Dodge

Model:

Intrepid

Year:

2004

Platform:

LH

👋 Introduction

Segment:

Full-size sedan

Target Audience:

Consumers seeking to perform their own maintenance and repairs, independent repair shops, and enthusiasts.

Competitors 2004:

Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre, Mercury Grand Marquis.

Design Philosophy:

The Intrepid was part of Chrysler's LH platform, known for its distinctive cab-forward design, offering ample interior space within a relatively aerodynamic exterior.

Value Proposition Of Manual:

Provides access to factory-level repair information, empowering owners to maintain and repair their vehicles effectively, potentially saving significant costs associated with dealership service.

📋 Manual Details

General Coverage:

Comprehensive service and repair for the 2004 Dodge Intrepid

Body Coverage:

Frame & Bumpers, Body, Exterior Trim, Interior Trim

Engine Coverage:

Engine Systems, Engine Mechanical, Exhaust System, Fuel System, Emissions Control

Drivetrain Coverage:

Driveline, Transaxle, Axles, Driveshafts

Suspension Steering Coverage:

Suspension, Steering

Braking Coverage:

Brakes

Electrical Coverage:

Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring

Comfort Control Coverage:

Cooling, Heated Systems, Heating & Air Conditioning

Wheels Tires Coverage:

Tires/Wheels

Estimated Pages:

Highly comprehensive, likely 2000+ pages (typical for full service manuals)

Type:

Service and Repair Manual

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

📖 Manual Coverage

Powertrain Systems:

Engine mechanical components, fuel delivery and injection, ignition system, exhaust system, emissions control systems, cooling system, lubrication system, engine management (ECU) diagnostics and repair, transaxle (automatic) service and overhaul, driveline components (CV joints, axles).

Chassis Systems:

Front and rear suspension (struts, control arms, bushings, springs, shocks), steering system (rack and pinion, power steering pump, linkage), brake system (hydraulic components, ABS, parking brake), wheel bearing replacement, tire and wheel specifications.

Body And Interior Systems:

Body structural components, frame repair, bumper systems, doors, hoods, trunk lid operation and adjustment, interior trim panel removal and installation, seats, safety restraints (airbags, seatbelts), power accessories (windows, locks, mirrors), HVAC system operation, diagnosis, and repair, instrument cluster, gauges, warning lights, audio systems, lighting systems.

Electrical And Electronics Systems:

Complete vehicle wiring diagrams, fuse and relay identification and testing, power distribution, battery and charging system, starting system, ignition control module, engine control module (ECM) / Powertrain Control Module (PCM) diagnosis and programming, body control module (BCM) functions, lighting circuits, horn, wipers/washers, instrument cluster, climate control module, audio system wiring, security system wiring, power accessory wiring.

Maintenance Procedures:

Routine maintenance services including oil changes, filter replacements (oil, air, fuel, cabin), fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid, windshield washer fluid), spark plug replacement, battery testing and maintenance, belt inspection and replacement, brake pad and rotor replacement, tire rotation and pressure checks.

Diagnostic Procedures:

Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation and clearing, specific component testing procedures (e.g., fuel pressure testing, ignition coil testing, sensor testing), electrical system diagnostics using multimeters and oscilloscopes, HVAC system diagnostics, brake system diagnostics including ABS fault finding.

Repair And Overhaul Procedures:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. This includes engine rebuild procedures (timing belt/chain, head gasket, pistons, bearings), transaxle overhaul, suspension component replacement, brake caliper and master cylinder replacement, steering rack replacement, fuel pump and injector replacement, HVAC component replacement (compressor, evaporator, heater core), electrical component replacement (alternator, starter, sensors, modules), body panel repair and replacement.

Technical Specifications:

Torque specifications for all fasteners, engine specifications (bore, stroke, compression ratio), fluid capacities and types, electrical component resistance values, diagnostic parameter values, alignment specifications, tire pressure recommendations.

Depth:

Comprehensive. Covers everything from basic fluid checks and filter changes to complex engine and transaxle rebuilds, and in-depth electrical system diagnostics. Includes factory-level repair procedures and specifications.

📊 Manual Specifications

Quality:

High Quality Diagrams and Instructions (as per description)

Searchability:

Likely searchable text within the PDF, enabling quick access to information.

Printable:

All pages are printable, allowing for physical copies in the workshop.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine 1 Type:

2.7L High Output V6 (EER)

Engine 1 Displacement:

2736 cc (167 cubic inches)

Engine 1 Horsepower:

200 hp @ 5800 rpm

Engine 1 Torque:

192 lb-ft @ 4400 rpm

Engine 2 Type:

3.5L High Output V6 (ERH)

Engine 2 Displacement:

3518 cc (215 cubic inches)

Engine 2 Horsepower:

234 hp @ 5800 rpm

Engine 2 Torque:

241 lb-ft @ 3400 rpm

Fuel Delivery:

Sequential Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

🔧 Transmission

Transmission Type:

4-speed automatic transaxle

Transaxle Identifier 2.7L:

42LE

Transaxle Identifier 3.5L:

45RFE (or Mercedes-Benz sourced variant depending on production build)

Optional Transmission:

None

Transmission Fluid Type:

ATF+4 (Mopar)

📐 Dimensions

Length:

200.0 inches

Width:

74.4 inches

Height:

56.4 inches

Wheelbase:

113.0 inches

Passenger Volume:

106.7 cubic feet

Trunk Volume:

16.7 cubic feet

Curb Weight 2.7L:

Approximately 3550 lbs

Curb Weight 3.5L:

Approximately 3650 lbs

🛡️ Safety Features

NHTSA Front Impact Driver:

Good (2004 model year testing)

NHTSA Front Impact Passenger:

Good (2004 model year testing)

NHTSA Side Impact Front Driver:

Acceptable (2004 model year testing)

NHTSA Side Impact Front Passenger:

Acceptable (2004 model year testing)

NHTSA Side Impact Rear Driver:

Acceptable (2004 model year testing)

NHTSA Side Impact Rear Passenger:

Acceptable (2004 model year testing)

IIHS Front Offset Crash Test:

Good (2004 model year testing)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System

Airbags:

Standard front airbags, optional side airbags (check specific trim)

Seatbelts:

Three-point seatbelts for all seating positions, pretensioners for front seats.

💡 Technology Features

Audio System:

Standard AM/FM stereo with CD player, optional premium Infinity sound system, optional cassette player.

Display:

Central LCD display for climate, audio, and trip information. Some models may have navigation systems (less common).

Cruise Control:

Standard Speed Control system.

Remote Entry:

Optional Remote Keyless Entry.

Theft Security:

Standard Vehicle Theft Security System with immobilizer.

🔧 Maintenance

Oil Change Interval:

Every 3,000 to 7,500 miles or 6 months, depending on oil type (conventional vs. synthetic) and driving conditions (refer to owner's manual or specific manual procedures).

Engine Air Filter Replacement:

Every 15,000 to 30,000 miles, or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 to 30,000 miles, or annually.

Spark Plug Replacement:

100,000 miles for platinum or iridium plugs (check specific plug type).

Transmission Fluid Service:

Recommended every 30,000 to 60,000 miles, or per severe service schedule. Crucial for the longevity of the 42LE and 45RFE transmissions.

Engine Oil Type:

SAE 5W-30 (check owner's manual for exact specification and viscosity for climate).

Coolant Type:

Mopar OAT (Organic Additive Technology) HOAT (Hybrid OAT) Antifreeze/Coolant (typically orange or pink, but confirm with manual).

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Mopar Power Steering Fluid (or equivalent)

Engine 2.7L:

Known for potential sludge buildup and oil circulation issues if maintenance is neglected, particularly affecting the oil pump and connecting rod bearings. Water pump failures are also common.

Engine 3.5L:

Generally more robust than the 2.7L, but can still experience oil leaks and cooling system issues. Timing chain guides can wear.

Transaxle 42Le:

Can be prone to electronic control issues and solenoid pack failures. Regular fluid and filter changes are critical.

Suspension:

Worn control arm bushings, ball joints, and tie rod ends are common wear items leading to steering looseness and noise.

Electronics:

Instrument cluster failures (e.g., dead pixels, no power), HVAC control module issues, and window regulator failures are frequently reported.

📚 Vehicle History

Dodge Legacy:

Dodge, a division of Chrysler (now Stellantis), has a long history of producing performance-oriented vehicles and family sedans.

Intrepid Generations:

The 2004 model is part of the second generation of the Dodge Intrepid (1998-2004), which featured a significant redesign from the first generation (1993-1997), adopting a more rounded and aerodynamic profile.

Manufacturing Location:

Brampton Assembly Plant, Ontario, Canada.

🏆 Awards & Recognition

Safety Awards:

Achieved good ratings in IIHS and NHTSA frontal offset crash tests, indicating a relatively safe structure for its era.

Design Acclaim:

The cab-forward design was considered innovative and contributed to its distinctive styling, differentiating it from contemporary competitors.