DODGE INTREPID 2004 (LH PLATFORM) Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Platform: LH Platform 👋 Introduction Market Position Segment: Full-size Sedan Target Audience: Families, commuting, executive transport Competitive Analysis Competitors: Ford...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Platform:

LH Platform

👋 Introduction

Market Position

Segment:

Full-size Sedan

Target Audience:

Families, commuting, executive transport

Competitive Analysis

Competitors:

Ford Taurus, Toyota Avalon, Chevrolet Impala, Buick LeSabre

Key Features

Design Philosophy:

Aerodynamic styling, spacious interior, comfortable ride

Lh Platform Benefits:

Improved ride and handling, enhanced safety, modern interior packaging

📋 Manual Details

Coverage Areas

Primary Focus:

Service and Repair Procedures

Page Count

Estimated Pages:

Over 1000 (typical for comprehensive service manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF) / Printed Copy (depending on sale)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, timing

Engine Performance:

Diagnosis and testing of engine performance issues

Transmission Automatic:

42LE automatic transmission service, overhaul, diagnosis

Drivetrain:

Axles, CV joints, differential service

Suspension:

Front and rear suspension components, alignment, diagnosis

Steering:

Power steering system, steering column, linkage, diagnosis

Brakes:

Hydraulic system, ABS, disc and drum brake service, parking brake

Electrical System:

Battery, charging system, starting system, lighting, accessories

Engine Control Module:

PCM diagnosis, sensor testing, actuator testing, wiring diagrams

Body Electrical:

Power windows, power locks, mirrors, climate control, instrument cluster

Climate Control:

HVAC system service, refrigerant handling, component replacement

Body And Frame:

Body panel repair, door operation, glass replacement, structural components

Restraint Systems:

Airbag system diagnosis and service procedures

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Troubleshooting:

Diagnostic flowcharts, symptom-based diagnosis, component testing

Repair Procedures:

Step-by-step instructions for component replacement and repair

Component Rebuild:

Detailed instructions for rebuilding engine, transmission, and other major components

Special Tools:

Identification and usage of specialized tools required for service

Wiring Diagrams:

Complete electrical schematics for all vehicle systems

Technical Depth

Level:

Comprehensive (from basic maintenance to complete engine/transmission overhauls)

📊 Manual Specifications

File Format

File Type:

PDF (Searchable Text)

Print Quality

Quality:

High Resolution (Clear diagrams and text)

Binding Type

Binding:

N/A (for digital), Professional binding (for printed)

Paper Type

Paper:

N/A (for digital), Durable paper stock (for printed)

⚙️ Engine Specifications

Primary Engine

Engine Code:

ECL (3.5L V6)

Displacement:

3.5 Liters (214.6 cubic inches)

Configuration:

SOHC V6

Bore X Stroke:

3.50 x 3.72 inches (89.0 x 94.5 mm)

Compression Ratio:

9.3:1

Performance

Horsepower:

200 hp @ 5600 RPM

Torque:

220 lb-ft @ 3200 RPM

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Regular 87 Octane

Engine Features

Engine Management:

Chrysler's SBEC (Single-Board Engine Controller) or NGC (Next-Generation Controller)

🔧 Transmission

Standard

Transmission Type:

42LE Automatic Transmission

Gear Ratios General:

Refer to manual for specific ratios (e.g., 1st: 2.84, 2nd: 1.60, 3rd: 1.00, Rev: 2.20)

Optional

Optional Transmission:

None for 2004 Intrepid

Features

Transmission Fluid Type:

ATF+4 (MS-9602)

Transmission Fluid Capacity:

Approximately 9.5 pints (4.5 liters) for refill

📐 Dimensions

Exterior

Length:

203.7 inches

Width:

74.4 inches

Height:

56.7 inches

Wheelbase:

113.0 inches

Front Track:

61.4 inches

Rear Track:

61.5 inches

Interior

Passenger Volume:

106.3 cubic feet

Front Headroom:

38.8 inches

Rear Headroom:

38.0 inches

Front Legroom:

43.1 inches

Rear Legroom:

38.4 inches

Cargo

Trunk Volume:

16.1 cubic feet

Weights

Curb Weight:

Approx. 3580-3750 lbs (depending on trim)

Gross Vehicle Weight Rating:

Approx. 4700 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (5-star rating)

NHTSA Frontal Impact Passenger:

Good (5-star rating)

NHTSA Side Impact Front Seat:

Good (4-star rating)

NHTSA Side Impact Rear Seat:

Good (4-star rating)

IIHS Front Crash Rating:

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System

Passive Features

Airbags Front:

Advanced Frontal Airbags

Airbags Side:

Optional Side Impact Airbags

Seatbelts:

3-point front and rear seat belts, pretensioners

💡 Technology Features

Infotainment

Audio Options:

AM/FM stereo, CD player, cassette player, Infinity premium audio system

Climate Control Tech:

Manual or automatic climate control with recirculation mode

Driver Assistance

Cruise Control:

Standard cruise control

Keyless Entry:

Optional keyless entry and remote start

Connectivity

Onboard Diagnostics:

OBD-II compliant for emissions and diagnostics

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic)

Air Filter Replacement:

Every 30,000 miles or as needed based on conditions

Spark Plug Replacement:

Every 100,000 miles (for platinum or iridium plugs)

Transmission Fluid Change:

Every 60,000 to 100,000 miles (refer to manual for specific recommendation)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

4.7 quarts (4.5 liters) with filter change

Coolant Type:

Chrysler OAT (Organic Acid Technology) Red Coolant (MS-9769)

Coolant Capacity:

Approximately 11.0 quarts (10.4 liters)

Brake Fluid Type:

DOT 3

Known Issues

Common Problem 1:

Intake manifold gasket leaks (causing coolant or oil leaks)

Common Problem 2:

Transmission solenoid issues (resulting in shifting problems)

Common Problem 3:

Power steering pump leaks or noise

Common Problem 4:

Window regulator failures

Common Problem 5:

EVAP system leaks (check engine light)

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Chrysler's performance-oriented division, known for muscle cars and robust engineering.

Model Evolution

First Generation:

1993-1997 Dodge Intrepid (based on LH platform)

Second Generation:

1998-2004 Dodge Intrepid (redesigned, updated styling and features)

Discontinuation:

Intrepid production ceased after the 2004 model year, replaced by the Dodge Charger.

Production

Manufacturing Location:

Bramalea, Ontario, Canada (Chrysler Canada Assembly Plant)

🏆 Awards & Recognition

Recognitions

Ward 10 Best Engines:

The 3.5L V6 engine was recognized by Ward's Communications in prior years for its refinement and performance.

Ratings

Consumer Reports Ratings:

Varies by year; often cited for comfort and spaciousness, with mixed reliability scores in later years.