Market Segment:
Full-size sedan
Key Competitors 2004:
Ford Five Hundred, Toyota Avalon, Buick LeSabre, Chevrolet Impala, Mercury Grand Marquis
Design Philosophy:
Cab-forward design, spacious interior, comfortable ride
Manual Purpose:
Designed for mechanics and DIY enthusiasts for efficient and accurate repair and maintenance
Powertrain:
Engine, Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Distribution, Body Control Modules, Powertrain Control Modules, Safety Systems (Airbags, ABS)
Body:
Exterior Body Panels, Interior Trim, HVAC System, Doors, Windows, Seats, Restraints
Maintenance:
Routine maintenance schedules, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation
Repair:
Detailed step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Complete breakdown and reassembly procedures for powertrain, chassis, and body components
Adjustments:
Calibration and adjustment procedures for various systems (e.g., brakes, steering, engine timing)
Depth:
Bumper-to-bumper coverage, including detailed explanations, pictorial diagrams, exploded views, and photos
Special Tools:
Reference to required special service tools with illustrations of their use
Specifications:
Comprehensive service data, tightening torques, wear limits, and factory specifications
NHTSA Front Impact Driver:
★★★★ (4-star)
NHTSA Front Impact Passenger:
★★★★ (4-star)
IIHS Side Impact:
Good (for models with side airbags)
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control (TCS)
Airbags:
Standard front airbags, optional front side airbags
Seatbelts:
Three-point seat belts with pretensioners
Audio System:
Optional Infinity sound system with amplifier and subwoofer
Navigation:
Optional factory navigation system
Cruise Control:
Standard cruise control
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS)
Power Accessories:
Power windows, power door locks, power mirrors
Oil Change Interval:
Every 3,000-5,000 miles or 3-4 months (dependent on driving conditions and oil type used), refer to manual for specifics
Engine Coolant Flush:
Every 30,000 miles or 3 years
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific intervals and towing conditions)
Engine Oil Specification:
SAE 5W-30 (API Certified)
Engine Oil Capacity 2.7L:
4.7 US quarts (4.5 L) with filter
Engine Oil Capacity 3.5L:
5.2 US quarts (4.9 L) with filter
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT (Hybrid Organic Additive Technology) for extended life, or equivalent
Common Issues:
Suspension wear (ball joints, control arm bushings), HVAC blend door actuator failure, oil cooler line leaks (for 3.5L), power steering pump noise, door lock actuator failure
Manual Guidance On Issues:
The manual provides detailed troubleshooting and repair procedures for these common issues.
Manufacturer:
Dodge (a division of Chrysler Corporation, later Chrysler Group LLC)
Generation Introduction:
Second generation (LH) introduced for the 1998 model year
Refresh 2004:
Minor updates including revised styling cues and improved interior features for the 2004 model year.
Production Period:
1992-2004
Assembly Location:
Brampton Assembly Plant, Brampton, Ontario, Canada
Car And Driver 10Best:
Intrepid was featured on Car and Driver's 10Best list in 1993 (first generation).
Consumer Reports Reliability:
Reliability varied by model year and specific components; manual provides insights for maintenance and repair to improve reliability.
Manual Quality:
100% complete and intact, no missing/corrupt pages/sections.