Dodge Intrepid 2002 2003 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2002, 2003 Codes Platform: LH platform (Second Generation) 👋 Introduction Market Position Target Audience: Professional mechanics and DIY enthusiasts Competitive Analysis...

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类型: Car

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标签: 2002 2003 Car Cars Dodge Intrepid

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

2002, 2003

Codes

Platform:

LH platform (Second Generation)

👋 Introduction

Market Position

Target Audience:

Professional mechanics and DIY enthusiasts

Competitive Analysis

Value Proposition:

Provides comprehensive, detailed, and up-to-date repair information for the 2002-2003 Dodge Intrepid, enabling efficient and accurate servicing.

Key Features

Coverage:

Bumper-to-bumper coverage for all major systems and components.

Detail Level:

Extremely detailed step-by-step procedures with illustrative diagrams.

Delivery Method:

Instant PDF download for immediate access.

Ease Of Use:

Simple explanations designed for ease of understanding, even for less experienced personnel.

📋 Manual Details

Coverage Areas

Model Years Covered:

2002, 2003

Regions Covered:

North America (implied by Dodge brand)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

Accessibility:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Yes (including diagnosis, testing, removal, installation, disassembly, assembly, adjustment)

Transmission:

Yes (including diagnosis, testing, removal, installation, disassembly, assembly, adjustment)

Brakes:

Yes (including ABS, system checks, component repair)

Suspension Steering:

Yes (including diagnosis, component replacement, alignment specifications)

Electrical System:

Yes (including wiring diagrams, component testing, diagnosis)

HVAC:

Yes (including diagnosis, refrigerant handling, component repair)

Body Exterior:

Yes (including panels, trim, glass, seals)

Body Interior:

Yes (including trim, seats, dashboard components)

Exhaust System:

Yes (including diagnosis, component replacement)

Cooling System:

Yes (including diagnosis, component replacement, fluid specifications)

Fuel System:

Yes (including diagnosis, component testing, fuel pressure specifications)

Ignition System:

Yes (including spark plug specifications, coil testing)

Lighting:

Yes (including bulb types, wiring, troubleshooting)

Restraints System:

Yes (including airbag system diagnosis and precautions)

Procedures Included

Maintenance:

Yes (detailed periodic maintenance, fluid changes, filter replacements)

Troubleshooting:

Yes (comprehensive diagnostic procedures, symptom-based guides)

Repair:

Yes (step-by-step repair instructions for all major components)

Disassembly Assembly:

Yes (detailed procedures for component removal and reinstallation)

Adjustment:

Yes (precise adjustment procedures for various systems)

Installation:

Yes (procedures for installing new or reconditioned components)

Technical Depth

Depth:

Comprehensive (Bumper-to-bumper coverage, suitable for DIY and professional mechanics)

Illustrations:

Yes (Pictorial diagrams, exploded diagrams, drawings, photos)

Special Tools:

Yes (References to specific tool numbers and usage illustrations)

Specifications:

Yes (Torque values, wear limits, factory specifications, allowable limits)

📊 Manual Specifications

File Format

File Type:

Compatibility:

Windows, Mac, Linux OS

Print Quality

Printability:

Yes, all pages printable

Readability:

High (designed for clarity and ease of understanding)

Binding Type

Binding:

Digital (PDF format, no physical binding)

Paper Type

Paper Quality:

N/A (Digital format)

Requirements

Software Requirement:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely 2.7L V6 (EER) and 3.2L V6 (EGW), potentially 3.5L V6 (EGJ) for higher trims.

Performance

Horsepower Range:

Approx. 150-225 hp depending on engine option.

Torque Range:

Approx. 170-230 lb-ft depending on engine option.

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline (verify specific engine requirements in manual)

Technical Details

Timing System:

Timing belt (2.7L V6) or timing chain (3.2L/3.5L V6), specific details and replacement intervals in manual.

🔧 Transmission

Standard

Type:

4-speed Automatic Transaxle

Optional

Availability:

N/A (Automatic was standard for these model years)

Features

Transmission Control:

Electronically controlled with auto-stick function on some models.

Fluid Specs

Fluid Type:

ATF+4 (Mopar) or equivalent (verify exact specification and capacity in manual)

📐 Dimensions

Exterior

Length:

Approx. 202.7 inches

Width:

Approx. 74.4 inches

Height:

Approx. 56.8 inches

Weights

Curb Weight:

Approx. 3,600 - 3,800 lbs, depending on engine and trim.

Gross Vehicle Weight Rating:

Refer to vehicle's VIN plate or manual for exact GVWR.

Cargo

Trunk Volume:

Approx. 16.1 cubic feet

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4-star driver, 4-star passenger (for 2002 model, varies slightly by year and equipment)

NHTSA Side Impact:

4-star driver, 5-star rear passenger (for 2002 model, varies slightly by year and equipment)

Active Features

Traction Control:

Available on some models.

Anti Lock Brakes:

Standard on most models.

Passive Features

Airbags:

Driver and front passenger airbags standard; side airbags optional on some trims.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, cassette player, and optional Infinity sound system.

Climate Control:

Manual or automatic climate control with optional dual-zone functionality.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Remote Keyless Entry:

Available on most trims.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 miles or 3-6 months (refer to manual for specific recommendation based on driving conditions).

Engine Air Filter:

Replace every 15,000-30,000 miles or as needed based on inspection.

Cabin Air Filter:

Replace every 15,000-20,000 miles or annually.

Spark Plugs:

Replace every 60,000-100,000 miles depending on plug type (platinum/iridium).

Transmission Fluid:

Inspect every 30,000 miles, change as needed or per manual's severe service schedule.

Fluid Specifications

Engine Oil:

5W-30 Synthetic Blend or Full Synthetic recommended (verify API service classification and specific viscosity in manual).

Coolant:

Mopar OAT (Organic Additive Technology) Extended Life Antifreeze/Coolant (NPSHO) or equivalent.

Known Issues

Intake Manifold Gaskets:

Common leaks, especially on certain engine configurations.

Transmission Problems:

Some models may experience shifting issues or transmission failure, often related to fluid maintenance and internal wear.

Power Window Motors:

Can fail over time.

Cv Axle Boots:

Prone to tearing, leading to joint failure.

Suspension Components:

Wear on ball joints, tie rod ends, and bushings is common with age and mileage.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (at the time of production)

Model Evolution

Generation:

Second generation of the Dodge Intrepid.

Updates For 2002 2003:

Minor styling revisions, improved interior materials, and new option packages. The 3.5L V6 became more widely available.

Production

Manufacturing Plant:

Brampton Assembly Plant, Ontario, Canada.

Production Years:

1993-2004 (for the Intrepid nameplate).

🏆 Awards & Recognition

Recognitions

Historical Accolades:

The Dodge Intrepid, particularly in its second generation, was recognized for its bold styling and spacious interior, often competing in the large sedan segment.