Dodge Intrepid Complete Workshop Service Repair Manual 2003

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2003 Codes Platform Code: LH Chassis Code: ES 👋 Introduction Market Position Vehicle Segment: Full-size sedan Target Audience: Families, executive car...

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标签: 2003 Car Cars Dodge Intrepid Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Codes

Platform Code:

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Full-size sedan

Target Audience:

Families, executive car users, those seeking a comfortable and spacious sedan.

Competitive Analysis

Key Competitors:

Ford Taurus, Chevrolet Lumina, Toyota Avalon, Buick LeSabre, Mercury Sable.

Key Features

Design Philosophy:

Cab-forward design, aerodynamic styling, spacious interior.

Unique Selling Points:

Spaciousness, comfortable ride, powerful V6 engine options, distinctive styling for its era.

📋 Manual Details

Coverage Areas

Covered Model Years:

Covered Trim Levels:

SE, ES, R/T

Page Count

Estimated Page Count:

2000+

Manual Type

Manual Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full coverage including disassembly, inspection, repair, and reassembly of all engine components.

Engine Performance:

Fuel system, ignition system, emissions control systems, engine diagnostics.

Transmission Drivetrain:

Automatic Transmission (42LE), clutch, driveshafts, axles, differentials.

Brakes:

Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake.

Steering:

Power steering system, steering column, steering linkage, wheel alignment.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, wheel bearings.

Electrical System:

Battery, charging system, starting system, lighting, instrument cluster, power accessories.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, controls, components.

Body Interior:

Body panels, doors, windows, seats, interior trim, glass replacement.

Body Exterior:

Bumpers, grille, hood, trunk lid, exterior trim, seals.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting flowcharts.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, tire rotations.

Troubleshooting:

Systematic troubleshooting for common and uncommon issues with detailed diagnostic procedures.

Repair:

Step-by-step repair instructions for all major vehicle systems and components.

Overhaul:

Complete engine and transmission overhaul procedures.

Installation:

Replacement and installation of various components, including sensors, modules, and body parts.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth Of Coverage:

Factory-level detail suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Tools Required:

Information on required diagnostic tools and equipment, including scan tools.

Torque Specifications:

Detailed torque specifications for all fasteners and critical components.

Clearances Tolerances:

Specific engine and transmission clearances and tolerances for rebuilding.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Printable:

Printable pages for at-a-glance reference in the workshop.

Binding Type

Binding Type If Physical:

N/A (Downloadable)

Paper Type

Paper Type If Physical:

N/A (Downloadable)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V6

Engine Code Or Family:

SOHC (Single Overhead Cam)

Displacement Liters:

Displacement Ci:

Bore X Stroke:

3.78 in x 3.07 in (96.0 mm x 78.0 mm)

Compression Ratio:

9.3:1

Performance

Horsepower Hp:

200 @ 5200 RPM

Torque Lb Ft:

220 @ 4000 RPM

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

Engine Variant Se

Engine Type:

Naturally Aspirated V6

Displacement Liters:

Displacement Ci:

Horsepower Hp:

150 @ 5200 RPM

Torque Lb Ft:

170 @ 4000 RPM

Engine Variant Rt

Engine Type:

Naturally Aspirated V6

Displacement Liters:

Horsepower Hp:

225 @ 5200 RPM

Torque Lb Ft:

235 @ 4000 RPM

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic

Transmission Model:

Drive Type:

Front-Wheel Drive (FWD)

Features

Overdrive:

Torque Converter Lockup:

Fluid Specification

Automatic Transmission Fluid:

ATF+4 (Mopar)

Fluid Capacity

Transmission Fluid Capacity Quarts:

📐 Dimensions

Exterior

Length Inches:

200.0

Width Inches:

Height Inches:

Wheelbase Inches:

113.0

Front Track Inches:

Rear Track Inches:

Interior

Passenger Volume Cu Ft:

105.4

Front Headroom Inches:

Rear Headroom Inches:

Front Legroom Inches:

Rear Legroom Inches:

Cargo

Cargo Volume Cu Ft:

Weights

Curb Weight Lbs:

3585 - 3730 (varies by trim/engine)

Gross Vehicle Weight Rating Gvwr Lbs:

Wheels Tires

Standard Wheel Size:

16-inch or 17-inch alloy

Standard Tire Size:

P205/70R16 or P225/55R17

Wheel Bolt Pattern:

5x100

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

★★★★☆

NHTSA Front Impact Passenger:

★★★★☆

NHTSA Side Impact Front Driver:

★★★★★

NHTSA Side Impact Front Passenger:

★★★★★

NHTSA Side Impact Rear Driver:

★★★★☆

NHTSA Side Impact Rear Passenger:

★★★★☆

Active Features

Standard on all trims

Traction Control:

Optional on some trims

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional side curtain airbags available on some models

Seatbelts:

3-point front and rear seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette and CD player, optional Infinity premium audio system.

Climate Control:

Manual or optional automatic climate control.

Driver Assistance

Cruise Control:

Standard

Keyless Entry:

Optional

Connectivity

Phone Integration:

No integrated Bluetooth or smartphone connectivity standard for this model year.

Convenience Features

Power Seats:

Optional power driver and passenger seats.

Power Windows Locks Mirrors:

Standard power windows, locks, and mirrors.

🔧 Maintenance

Service Intervals

Oil Change Interval Miles:

7,500 miles or 6 months (synthetic oil recommended)

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 100,000 miles (if using platinum or iridium plugs)

Transmission Fluid Change Interval Miles:

60,000 miles

Coolant Flush Interval Miles:

100,000 miles or 5 years

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (preferred for optimal performance and longevity)

Engine Oil Capacity Quarts:

5.0 (with filter)

Coolant:

Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue color

Brake Fluid:

DOT 3

Power Steering Fluid:

ATF+4 (Mopar)

Known Issues

Common Issue Headliner:

Headliner fabric sagging or detaching from the backing.

Common Issue PCM:

Powertrain Control Module (PCM) failures leading to various drivability issues.

Common Issue Radiator:

Radiator leaks, particularly at the plastic end tanks.

Common Issue ABS:

ABS warning light illumination, often due to faulty wheel speed sensors or ABS module issues.

Common Issue Window Regulators:

Failure of power window regulators, leading to windows not operating.

Common Issue Evap System:

Evaporative Emission Control (EVAP) system leaks, often indicated by a Check Engine light with EVAP codes.

Common Issue Motor Mounts:

Worn engine and transmission mounts causing vibration and clunking noises.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

United States

Model Evolution

First Generation Start Year:

Second Generation Start Year:

Model Facelift Year:

2002 (Significant refresh)

Platform Used:

Chrysler LH platform (shared with Chrysler Concorde, LHS, 300M, and Eagle Vision)

Production

Production Start Year Intrepid:

Production End Year Intrepid:

Assembly Location:

Bramalea, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Automotive Journal Awards:

While not a recipient of major specific awards for the 2003 model year, the Intrepid was generally well-received for its spaciousness and value within its segment during its production run.

Ratings

Consumer Reports Historical Reliability:

Varied; some model years and components showed average to below-average reliability, particularly in later production years. This manual is crucial for addressing potential issues.