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Dodge LX Magnum 2004 Factory Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Magnum Year: 2004 Platform: LX Codes Chassis Code: LX 👋 Introduction Market Position Market Position: The Dodge Magnum LX was positioned as a...
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标签: Dodge Magnum
Dodge LX Magnum 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Year:
2004
Platform:
LX
Codes
Chassis Code:
LX
👋 Introduction
Market Position
Market Position:
The Dodge Magnum LX was positioned as a sporty and practical station wagon in the North American market, often appealing to those seeking performance and utility.
Competitive Analysis
Competitive Analysis:
Competed with other mid-size and near-luxury wagons, as well as performance-oriented SUVs and sedans, offering a unique blend of American muscle car styling and wagon practicality.
Key Features
Key Features:
Rear-wheel-drive platform, available V6 and V8 Hemi engines, distinctive styling, spacious interior, and a focus on driving dynamics for its segment.
Manual Purpose
Manual Purpose:
To provide comprehensive repair, diagnostic, and maintenance information for authorized Dodge dealerships and independent repair facilities, enabling accurate and efficient service.
📋 Manual Details
Coverage Areas
Coverage Areas:
All workshop procedures, engine, transmission, drivetrain, suspension, brakes, steering, fuel system, cooling system, electrical systems, body, heating and air conditioning, exhaust system, emission control systems, interior systems, safety systems.
Page Count
Page Count:
Estimated 2000+ pages (typical for factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Performance, Fuel System, Cooling System, Lubrication System, Ignition System, Charging System, Starting System, Exhaust System, Emission Control Systems, Automatic Transmission, Manual Transmission (if applicable), Transfer Case (if applicable), Driveline, Differential, Suspension (Front and Rear), Steering System, Brakes (Front and Rear), Power Steering, Climate Control (HVAC), Electrical Systems, Body Control Modules, Powertrain Control Module (PCM), Chassis Control Modules, Lighting Systems, Instrument Panel, Audio Systems, Horn, Speed Control, Turn Signals, Hazard Warning, Wiper/Washer Systems, Lamps, Passive Restraint Systems (Airbags, Seatbelts), Electrically Heated Systems, Power Distribution, Power Locks, Vehicle Theft/Security, Power Seats, Power Windows, Power Mirrors, Chime/Buzzer Warning, Overhead Console, Wiring Diagrams.
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, fluid checks), diagnostics, troubleshooting, component removal and installation, repair procedures, specifications (torque values, clearances, capacities), electrical diagnostics (wiring diagrams), heating and air conditioning service, brake system repair, suspension and steering alignment, engine rebuild procedures, transmission overhaul, body repair, safety system service.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed schematics, step-by-step repair instructions, and technical specifications essential for dealership-level service.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections. Clear diagrams and legible text.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Software Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility
Compatibility:
All Versions of Windows & Mac
Features
Features:
Zoom in/out functionality, searchable text (if optimized PDF).
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.5L V6 SOHC 24-Valve (High Output)
Optional Engine
Optional Engine:
5.7L V8 OHV 16-Valve HEMI MDS (Multi-Displacement System)
Performance V6
Performance V6:
Approx. 250 hp @ 6400 rpm, 250 lb-ft @ 3800 rpm
Performance V8 Hemi
Performance V8 Hemi:
Approx. 340 hp @ 5000 rpm, 390 lb-ft @ 4000 rpm
Fuel System
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine Codes V6
Engine Codes V6:
EGV (specific variations may exist)
Engine Codes V8 Hemi
Engine Codes V8 Hemi:
EPH (specific variations may exist)
Engine Management
Engine Management:
Chrysler's P-series Powertrain Control Module (PCM)
🔧 Transmission
Standard Transmission
Standard Transmission:
5-Speed Automatic (W5A580 for 5.7L Hemi, 545RFE for 3.5L V6)
Optional Transmission
Optional Transmission:
None specified for 2004 LX Magnum
Transmission Features
Transmission Features:
Driver-selectable Auto-Stick manual shifting mode on some models, Electronic Range Select (ERS).
Transmission Fluid Type
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity 545Rfe
Transmission Fluid Capacity 545Rfe:
Approx. 9.8 liters (10.4 US quarts) (dry fill)
Transmission Fluid Capacity W5A580
Transmission Fluid Capacity W5A580:
Approx. 8.0 liters (8.5 US quarts) (dry fill)
📐 Dimensions
Exterior Length
Exterior Length:
Approx. 199.1 inches (5057 mm)
Exterior Width
Exterior Width:
Approx. 74.4 inches (1890 mm)
Exterior Height
Exterior Height:
Approx. 58.5 inches (1486 mm)
Wheelbase
Wheelbase:
Approx. 116.0 inches (2946 mm)
Cargo Volume Seats Up
Cargo Volume Seats Up:
Approx. 27.7 cubic feet
Cargo Volume Seats Down
Cargo Volume Seats Down:
Approx. 65.7 cubic feet
Curb Weight V6
Curb Weight V6:
Approx. 3,800 - 3,950 lbs (1724 - 1792 kg)
Curb Weight V8 Hemi
Curb Weight V8 Hemi:
Approx. 4,000 - 4,150 lbs (1814 - 1882 kg)
Towing Capacity
Towing Capacity:
Up to 3,500 lbs (1588 kg) with optional towing package
🛡️ Safety Features
Ratings
Ratings:
NHTSA front impact: 5-star driver, 4-star passenger. NHTSA side impact: 4-star front, 5-star rear. IIHS: Good rating in frontal offset.
Active Features
Active Features:
Anti-lock Braking System (ABS), Traction Control (TCS), Electronic Stability Control (ESC - standard on some trims/engines), Brake Assist.
Passive Features
Passive Features:
Multi-stage front airbags, front side-impact airbags, side curtain airbags, active head restraints, LATCH child seat anchors, three-point seatbelts with pre-tensioners.
Seatbelt Reminder
Seatbelt Reminder:
Yes, for driver and front passenger.
💡 Technology Features
Infotainment
Infotainment:
Optional Boston Acoustics premium audio system, in-dash CD player, optional AM/FM/CD/MP3 player with navigation. Uconnect Hands-Free Communication system was introduced later but may have been an aftermarket option.
Driver Assistance
Driver Assistance:
ParkView Rear Back-Up Camera was an option on some higher trims.
Connectivity
Connectivity:
No built-in factory Bluetooth or advanced connectivity features standard on most 2004 models; aftermarket solutions were common.
🔧 Maintenance
Service Intervals Oil Change
Service Intervals Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals.
Service Intervals Air Filter
Service Intervals Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed. Replace every 30,000 miles (48,000 km) under normal conditions.
Service Intervals Spark Plugs
Service Intervals Spark Plugs:
3.5L V6: Approximately 100,000 miles (160,000 km). 5.7L Hemi: Approximately 100,000 miles (160,000 km) with dual-spark plugs.
Service Intervals Transmission Fluid
Service Intervals Transmission Fluid:
Inspect every 7,500 miles (12,000 km). Replace fluid and filter at 60,000 miles (96,000 km) under normal conditions, or sooner under severe use (towing, frequent short trips).
Fluid Specifications Engine Oil
Fluid Specifications Engine Oil:
SAE 5W-20 (preferred for fuel economy and emissions), SAE 5W-30 if 5W-20 is unavailable or for very high temperatures. Meets Chrysler Material Standard MS-6395.
Fluid Specifications Coolant
Fluid Specifications Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water. Color: Orange.
Fluid Specifications Brake Fluid
Fluid Specifications Brake Fluid:
DOT 3 or DOT 4 (check specific vehicle label and manual recommendations for precise type).
Known Issues Hvac Blend Door
Known Issues HVAC Blend Door:
Blend door actuators for HVAC system can fail, leading to incorrect temperature or air direction.
Known Issues Suspension Clunks
Known Issues Suspension Clunks:
Front suspension components, particularly ball joints and tie rod ends, can wear and cause clunking noises.
Known Issues Hemi Lifters
Known Issues Hemi Lifters:
Some early 5.7L Hemi engines experienced issues with lifter tick or failure, often related to oil viscosity or oil supply.
Tire Pressure Front
Tire Pressure Front:
Typically 30-32 PSI (check driver's door jamb sticker for exact specification).
Tire Pressure Rear
Tire Pressure Rear:
Typically 30-32 PSI (check driver's door jamb sticker for exact specification).
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Lug Nut Torque
Lug Nut Torque:
130 lb-ft (176 Nm)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Dodge, a division of Chrysler, has a long history of producing performance-oriented vehicles with a distinctive American character.
Model Evolution
Model Evolution:
The Dodge Magnum was reintroduced for the 2005 model year, based on the new LX platform shared with the Chrysler 300 and Dodge Charger. The 2004 model year is a unique iteration before the full LX platform rollout, representing a distinct period in Dodge's product strategy.
Production Years
Production Years:
The Dodge Magnum nameplate has had several iterations. The LX platform Magnum was produced from 2005-2008. This manual specifically covers the 2004 model year, which may have had a limited production run or represented a pre-production/early launch variant of the LX platform, or it could be a mislabeling and the manual actually covers the 2005-2008 generation. Assuming the title is accurate, it refers to a 2004 model on the LX platform.
Manufacturing Location
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Recognitions:
While the 2005-2008 generation of the Magnum received critical acclaim for its performance and styling, the 2004 model may not have specific awards associated with it as it represents an early iteration or transition.
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