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DODGE MAGNUM Service Repair Manual 2005-2008

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Years Covered: 2005, 2006, 2007, 2008 👋 Introduction Market Position Segment: Rear-wheel-drive (RWD) and All-wheel-drive (AWD) full-size station wagon/hatchback. Competitive Analysis Competitors:...
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DODGE MAGNUM Service Repair Manual 2005-2008
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Years Covered:
2005, 2006, 2007, 2008
👋 Introduction
Market Position
Segment:
Rear-wheel-drive (RWD) and All-wheel-drive (AWD) full-size station wagon/hatchback.
Competitive Analysis
Competitors:
Chevrolet Impala, Ford Five Hundred/Taurus, Toyota Camry (longer wheelbase variants), Pontiac GTO (performance-oriented)
Key Features
Design Philosophy:
Bold, aggressive styling with a powerful stance, designed to appeal to a performance-oriented buyer looking for utility.
Unique Selling Proposition:
Combination of American muscle car heritage (HEMI option) with practical wagon functionality.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
3.5L V6, 5.7L V8 HEMI
Powertrain Components:
Transmission (Automatic), Drivetrain (RWD, AWD)
Chassis Systems:
Suspension (Front/Rear), Steering, Brakes (ABS, Traction Control)
Electrical Systems:
Wiring Diagrams, Fuses and Relays, Lighting, Instrumentation, Power Accessories
Body And Trim:
Exterior Panels, Interior Trim, Doors, Glass, Seats
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspection and Replacement
Repair And Rebuild:
Engine Overhaul, Transmission Servicing, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text for Quick Information Retrieval
Printability:
Printable Pages for Hard Copy Reference
Print Quality
Quality:
Professional Factory-Type Quality, High Resolution Images and Diagrams
⚙️ Engine Specifications
Primary Engine 2005-2008
Engine Code 3.5L:
EGG (2005-2006), NAG (2007-2008)
Displacement 3.5L:
3.5 Liters (214 cu in)
Configuration 3.5L:
24-valve SOHC V6
Horsepower 3.5L:
250 hp @ 6400 rpm
Torque 3.5L:
250 lb-ft @ 3800 rpm
Secondary Engine 2005-2008
Engine Code 5.7L Hemi:
EZA (2005-2008)
Displacement 5.7L Hemi:
5.7 Liters (345 cu in)
Configuration 5.7L Hemi:
16-valve OHV V8 with Multi-Displacement System (MDS)
Horsepower 5.7L Hemi:
340 hp @ 5000 rpm (2005-2006), 350 hp @ 5200 rpm (2007-2008)
Torque 5.7L Hemi:
375 lb-ft @ 4000 rpm (2005-2006), 380 lb-ft @ 4000 rpm (2007-2008)
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline (89 Octane recommended for HEMI)
Engine Management
ECU Type:
CAN-Bus based integrated electronic control module
🔧 Transmission
Standard Transmission
2005-2008 Base:
5-Speed Automatic (W5A580) for 3.5L V6
Optional Transmission
2005-2008 Hemi:
5-Speed Automatic (W5A580) for 5.7L HEMI V8
All Wheel Drive
AWD System:
Dodge's Electronic All-Wheel Drive system, typically paired with the 5.7L HEMI
Features
Transmission Modes:
Driver Selectable Manual/Auto Mode (AutoStick)
Fluid Specifications
Atf Type:
Chrysler ATF+4 (MS-9602) for W5A580 transmission
📐 Dimensions
Exterior Length
2005-2008:
194.6 inches (4943 mm)
Exterior Width
2005-2008:
74.1 inches (1882 mm)
Exterior Height
2005-2008:
58.9 inches (1496 mm)
Wheelbase
2005-2008:
116.0 inches (2946 mm)
Cargo Volume
Behind Rear Seats:
Approximately 33.7 cubic feet (0.95 m³)
With Rear Seats Folded:
Approximately 65.0 cubic feet (1.84 m³)
Curb Weight
Approx 3.5L Rwd:
3700 lbs (1678 kg)
Approx 5.7L Rwd:
3900 lbs (1769 kg)
Approx 5.7L AWD:
4100 lbs (1860 kg)
🛡️ Safety Features
Nhtsa Ratings
Driver Frontal Impact:
5 Stars (2005-2008)
Passenger Frontal Impact:
5 Stars (2005-2008)
Front Side Impact Driver:
5 Stars (2005-2008)
Front Side Impact Passenger:
5 Stars (2005-2008)
Rear Side Impact Driver:
5 Stars (2005-2008)
Rear Side Impact Passenger:
4 Stars (2005-2008)
Rollover Resistance Rating:
4 Stars (2005-2008) (Calculated)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags:
Frontal, Side-curtain, and Front Seat-mounted Side Airbags
Seatbelts:
Pretensioner seatbelts with load limiters
💡 Technology Features
Infotainment
Optional System:
MyGIG Infotainment System (late models), featuring GPS navigation, SiriusXM Satellite Radio, and MP3 playback.
Audio Options:
Boston Acoustics premium audio system available on higher trims.
Driver Assistance
Cruise Control:
Standard Electronic Cruise Control
Connectivity
Phone Integration:
Optional Uconnect Hands-Free communication system (Bluetooth).
🔧 Maintenance
Service Intervals Oil 3.5L
Interval Miles Km:
7,500 miles (12,000 km) or 6 months
Service Intervals Oil 5.7L
Interval Miles Km:
7,500 miles (12,000 km) or 6 months (with MDS)
Fluid Specifications Engine Oil
3.5L V6:
SAE 5W-20 (API SN or newer)
5.7L V8 Hemi:
SAE 5W-20 (API SN or newer)
Fluid Capacities Engine Oil
3.5L V6:
6.0 US quarts (5.7 Liters) with filter change
5.7L V8 Hemi:
7.0 US quarts (6.6 Liters) with filter change
Known Issues
3.5L Engine:
Intake manifold gasket leaks, valve cover gasket leaks, occasional oil slinger issues.
5.7L Hemi:
Exhaust manifold leaks, lifter noise (related to MDS system), potential cam phaser issues.
Transmission:
W5A580 can develop issues with the conductor plate or torque converter clutch solenoid; requires specific fluid and diagnostic tools.
Suspension Components:
Front control arm bushings and ball joints can wear prematurely due to vehicle weight and driving conditions.
Spark Plugs 3.5L
Type Interval:
Champion Platinum Power, Replace every 100,000 miles (160,000 km)
Spark Plugs 5.7L Hemi
Type Interval:
Champion Copper Plus, Replace every 30,000 miles (48,000 km)
📚 Vehicle History
Brand Heritage
Dodge Performance:
Dodge has a long history of building powerful, performance-oriented vehicles, often associated with the 'muscle car' era.
Model Evolution
Platform:
Based on the Chrysler LX platform, shared with the Dodge Charger sedan and Chrysler 300 sedan.
Design Inspiration:
Designed as a successor to the Dodge Intrepid, but with a more distinctive and muscular styling, directly referencing the muscle car era.
Production
Start Year:
2003 (Concept), 2004 (Production for 2005 model year)
End Year:
2008
Assembly Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Editor Pick:
Often cited by automotive journalists for its unique styling and powerful HEMI V8 option, though interior practicality and fuel economy were sometimes criticized.
Ratings
Performance Variant:
The Magnum SRT8 (though not explicitly covered by this manual, it shares much with the standard models) was praised for its performance capabilities in the wagon segment.
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