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2005-2008 Dodge Magnum Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Magnum Years: 2005, 2006, 2007, 2008 Body Style: 5-door station wagon Codes Chassis Platform: Chrysler LX platform (LX) 👋 Introduction Market Position Target...
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2005-2008 Dodge Magnum Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Years:
2005, 2006, 2007, 2008
Body Style:
5-door station wagon
Codes
Chassis Platform:
Chrysler LX platform (LX)
👋 Introduction
Market Position
Target Audience:
Dodge Magnum owners, independent repair shops, DIY enthusiasts
Competitive Analysis
Value Proposition:
Provides factory-level repair information at a fraction of the cost of dealership service, enabling cost-effective maintenance and repairs.
Key Features
Instant Access:
Immediate download after payment, eliminating shipping delays.
Print On Demand:
Ability to print only necessary pages, saving paper and ink.
Satisfaction Guarantee:
30-day money-back guarantee for customer confidence.
Comprehensiveness:
Covers a wide range of repair and maintenance tasks, including diagnostics and electrical systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Maintenance, Diagnostics, Troubleshooting, Repair Procedures
Specific Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Fuel System, Exhaust System, Electrical System, Body & Interior, Body Control Modules (BCM), Powertrain Control Modules (PCM)
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Content Source:
Factory Service Manual (FSM) equivalent
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
V6 (3.5L, 2.7L) and V8 (5.7L HEMI) engine assembly, disassembly, inspection, repair, torque specifications, timing, seals, gaskets, pistons, rings, bearings, cylinder heads, camshafts, crankshafts
Engine Electrical:
Ignition system, fuel injection system, emission control systems, engine sensors (MAP, TPS, CKP, CMP), PCM diagnostics, starting and charging system
Transmission Manual:
4-speed automatic (42RLE) and 5-speed automatic (NAG1/722.6) transmission repair, overhaul, torque converter, valve body, solenoids, clutches, bands, fluid specifications, capacity, and refill procedures
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, CV joints, differentials, axle shafts, repair and maintenance
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), steering system (rack and pinion, power steering pump, steering column), alignment specifications, diagnosis of wear and tear
Brakes:
Hydraulic brake system, ABS system, disc brake components (rotors, pads, calipers), parking brake system, brake fluid specifications, bleeding procedures, component replacement
Body Electrical:
Lighting system (headlights, taillights, interior), power windows, power locks, power seats, mirrors, door modules, keyless entry, security system, horn, wipers, wash system
HVAC:
Air conditioning system (refrigerant type, charge, components), heating system, climate control modules, blower motor, heater core, evaporator, condenser, diagnostic procedures
Fuel Exhaust:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel filter replacement, exhaust system components (manifold, catalytic converter, mufflers, pipes), oxygen sensors
Procedures Included
Routine Maintenance:
Oil change procedures, filter replacement (oil, air, cabin), fluid level checks and top-offs, spark plug replacement, belt replacement, tire rotation
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts for common symptoms, OBD-II (On-Board Diagnostics) system interpretation, DTC (Diagnostic Trouble Code) lookup and resolution
Component Replacement:
Detailed instructions for replacing individual components such as alternators, starters, water pumps, radiators, fuel pumps, brake pads, rotors, suspension parts, interior trim, exterior body panels
Rebuilding Overhauls:
Complete engine and transmission rebuilding procedures, including disassembly, cleaning, inspection, part measurement, and reassembly with specifications
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems, power distribution, component locations, connector pinouts
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for professional technicians and experienced DIYers
Data Precision:
Includes precise torque specifications, clearances, fluid capacities, diagnostic parameters, and wiring information
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (text-searchable)
Print Quality
Printability:
Printable pages
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L V6, 3.5L V6, 5.7L V8 HEMI
Performance 2.7L V6
Displacement:
2.7 Liters (164 cu in)
Horsepower:
190 hp @ 5800 rpm (approx.)
Torque:
190 lb-ft @ 4000 rpm (approx.)
Performance 3.5L V6
Displacement:
3.5 Liters (215 cu in)
Horsepower:
250 hp @ 6400 rpm (approx.)
Torque:
250 lb-ft @ 3800 rpm (approx.)
Performance 5.7L V8 Hemi
Displacement:
5.7 Liters (345 cu in)
Horsepower:
340 hp @ 5000 rpm (approx.)
Torque:
390 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (89 Octane recommended for 5.7L HEMI)
Engine Codes
Engine Identification:
Refer to manual for specific engine RPO codes and VIN decoding
🔧 Transmission
Standard
Transmission Options:
4-speed automatic (42RLE) for 2.7L V6, 5-speed automatic (NAG1/722.6) for 3.5L V6 and 5.7L V8 HEMI
Optional
Optional Transmissions:
All-wheel drive (AWD) models typically paired with the 5-speed automatic
Features 42Rle
Transmission Type:
4-speed automatic
Transmission Fluid Type:
ATF+4 (Chrysler)
Features Nag1 722.6
Transmission Type:
5-speed automatic (Mercedes-Benz/Daimler design)
Transmission Fluid Type:
MB 236.10 or MB 236.14 (Synthetic)
Features
Electronic Control:
Both transmissions feature electronic control for shift quality and diagnostics.
📐 Dimensions
Exterior Dimensions
Wheelbase:
116.0 inches (2946 mm)
Overall Length:
197.7 inches (5022 mm)
Overall Width:
74.1 inches (1882 mm)
Overall Height:
58.4 inches (1483 mm)
Interior Dimensions
Passenger Volume:
Approx. 106.0 cu ft
Cargo Dimensions
Cargo Volume Behind Rear Seat:
Approx. 20.6 cu ft
Cargo Volume With Rear Seat Folded:
Approx. 66.1 cu ft
Weights
Curb Weight:
3600 - 4000 lbs (approx., depending on engine and drivetrain)
Gross Vehicle Weight Rating Gvw:
Refer to vehicle placard or manual for specific GVWR
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (driver), 5-star (passenger) for 2005-2008 models
NHTSA Side Impact:
5-star (front), 5-star (rear) for 2005-2008 models
IIHS Side Impact:
Good (2005-2008 models)
IIHS Rear Impact And Head Restraints:
Good (2005-2008 models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Standard front airbags, optional front side-impact airbags, optional side curtain airbags
Seat Belts:
Three-point seat belts for all occupants, pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Infotainment Systems:
Optional Uconnect infotainment system, Boston Acoustics premium audio system, navigation (optional), satellite radio (SiriusXM)
Driver Assistance
Driver Assistance Features:
ParkView rear back-up camera (optional), ParkSense rear parking assist (optional)
Connectivity
Connectivity Options:
Bluetooth hands-free calling (with Uconnect), auxiliary audio input jack
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first, with synthetic oil. Consult manual for specific engine/oil type.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 15,000-30,000 miles depending on environment.
Spark Plug Replacement:
2.7L V6/3.5L V6: Platinum plugs, 100,000 miles. 5.7L HEMI: MDS operation may require specific plugs, check manual.
Transmission Fluid Flush:
42RLE: 60,000 miles. NAG1/722.6: Check manual, often specified as 'lifetime' but fluid change recommended every 60,000-100,000 miles for longevity.
Coolant Flush:
Every 100,000 miles or 5 years with HOAT coolant.
Fluid Specifications
Engine Oil Capacity:
2.7L V6: 5.0 qts (4.7 L); 3.5L V6: 5.0 qts (4.7 L); 5.7L V8 HEMI: 7.0 qts (6.6 L)
Engine Oil Viscosity:
5W-20 or 5W-30 (refer to oil cap/manual for exact spec)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+4 (Chrysler specification)
Known Issues
Common Problems Powertrain:
Water pump leaks, intake manifold gasket leaks (3.5L V6), camshaft position sensor issues, early transmission valve body issues (NAG1), HEMI lifter tick (MDS related).
Common Problems Suspension Steering:
Worn ball joints, tie rod ends, front control arm bushings, power steering pump noise.
Common Problems Electrical:
Window motor failures, door lock actuator failures, BCM (Body Control Module) glitches, headlight condensation.
Common Problems HVAC:
Blend door actuator failures, A/C compressor issues, evaporator leaks.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing performance-oriented vehicles, muscle cars, and practical family vehicles.
Model Evolution
Magnum Return:
The Dodge Magnum nameplate was revived for the 2005 model year, based on the Chrysler LX platform, sharing components with the Chrysler 300 and Dodge Charger.
Design Philosophy:
Designed as a rear-wheel-drive (RWD) or all-wheel-drive (AWD) performance-oriented station wagon, targeting a niche market.
Production
Production Years:
2005-2008
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the Magnum are less common, it was part of the LX platform which received general praise for its styling and performance characteristics, especially the SRT8 variant not covered in this manual.
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