Engine Mechanical:
Detailed overhaul procedures, component identification, torque specifications, piston and ring installation, cylinder head assembly, crankshaft and bearing installation, camshaft timing, valve train adjustments, lubrication system, cooling system.
Engine Performance:
Fuel injection system diagnostics and repair, ignition system timing and diagnosis, emissions control systems (catalytic converter, EGR, PCV), engine control module (ECM) operation and troubleshooting.
Transmission Manual:
Clutch inspection and replacement, gearbox disassembly and assembly, shift mechanism adjustment, common issues and repair strategies for manual transmissions.
Transmission Automatic:
Automatic transmission fluid (ATF) type and capacity, torque converter removal and installation, transmission control system diagnostics, hydraulic circuit operation, internal component repair and overhaul (if applicable to specific transmission codes).
Brakes:
Front and rear brake system inspection, disc brake pad and rotor replacement, brake caliper service, hydraulic brake system bleeding, anti-lock braking system (ABS) component identification and troubleshooting, parking brake adjustment.
Suspension Steering:
Front and rear suspension component identification (struts, shocks, control arms, ball joints, tie rod ends), wheel alignment specifications, power steering system diagnosis and repair, steering column and rack and pinion service.
Electrical Lighting:
Complete wiring diagrams for all circuits, fuse and relay identification and testing, headlight, taillight, and interior lighting service, bulb replacement procedures, troubleshooting electrical faults using diagrams.
Climate Control:
Air conditioning (A/C) system component identification, refrigerant charge specifications, compressor, condenser, and evaporator service, heater core replacement, HVAC control panel diagnosis.
Body Chassis:
Door panel removal, hood and trunk latch adjustment, bumper replacement, exterior trim component service, chassis lubrication points, body repair techniques (dent removal, panel alignment).
Safety Restraints:
Airbag system component identification, airbag sensor location, seatbelt pre-tensioner service procedures, SRS system warning light troubleshooting.
Routine Maintenance:
Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, tire rotation and pressure checks, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid).
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, electrical system fault finding, engine performance issues diagnosis, transmission slippage troubleshooting.
Repair Overhaul:
Detailed step-by-step instructions for component removal, installation, and rebuilding for nearly all mechanical and electrical systems.
Specifications Data:
Torque specifications for all fasteners, fluid capacities, diagnostic values (resistance, voltage, pressure), alignment specifications, diagnostic tool usage and parameter interpretation.
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics).
NHTSA Front Impact Driver:
4-star (for 2003 models, varying slightly by test year)
NHTSA Front Impact Passenger:
4-star (for 2003 models, varying slightly by test year)
ABS Availability:
Optional on most trims, standard on some higher trims or as part of a package.
Traction Control:
Generally not available for 2003 models.
Airbags Front:
Standard dual front airbags.
Airbags Side:
Optional side-impact airbags (door mounted) available on some trims.
Seatbelts:
Three-point front seatbelts with pretensioners, three-point rear seatbelts.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions.
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed based on driving environment.
Spark Plug Replacement Interval:
Every 100,000 miles (160,000 km) with recommended spark plugs (e.g., platinum tipped).
Engine Oil Type:
SAE 5W-30, API certified (check manual for specific Chrysler MS-6395 approval).
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically orange or pink. Use a 50/50 mix with distilled water.
Transmission Fluid Automatic:
ATF+4 (MS-9602) is the specified fluid.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-85 or 75W-90. Check manual for precise viscosity.
Brake Fluid Type:
DOT 3 (check manual for any updates or DOT 4 recommendation).
Common Problem 1:
Head gasket failures, especially on early 2.0L engines, often exacerbated by coolant leaks.
Common Problem 2:
Automatic transmission issues, including delayed shifting, harsh engagement, or torque converter shudder.
Common Problem 3:
Front suspension component wear, such as ball joints, tie rod ends, and wheel bearings, leading to noise and poor handling.
Common Problem 4:
Oil leaks from valve cover gasket or oil pan gasket.
Common Problem 5:
Electrical issues, particularly with window regulators, power locks, and dashboard warning lights intermittently illuminating.