Engine:
All major engine systems including: Engine Mechanical, Cooling System, Lubrication System, Fuel System, Emission Control System, Ignition System, Starting System, Charging System, Engine Control System (PCM).
Transmission:
Manual Transmission (e.g., A520, NV3500) and Automatic Transmission (e.g., A604, Ultradrive) including: Clutch, Gearbox, Torque Converter, Valve Body, Shift Control, Hydraulic System.
Drivetrain:
Front Wheel Drive (FWD) system including: Drive Axles, CV Joints, Bearings, Differential.
Brakes:
Front and Rear Brake Systems (Disc/Drum), Anti-lock Braking System (ABS) components, Hydraulic lines, Master Cylinder, Calipers, Rotors, Pads, Parking Brake.
Suspension Steering:
Front and Rear Suspension (MacPherson Strut front, Twist Beam rear), Shock Absorbers, Springs, Control Arms, Ball Joints, Wheel Bearings, Power Steering System, Steering Gear, Tie Rods.
Electrical:
Complete Electrical System: Battery, Charging System, Starting System, Lighting System (Headlamps, Tail Lamps, Interior), Fuses, Relays, Wiring Diagrams, Body Control Modules (BCM), Powertrain Control Modules (PCM).
Body Interior:
Body Exterior: Panels, Doors, Hood, Trunk Lid, Bumpers, Glass, Seals. Interior: Seats, Upholstery, Dashboard, Trim Panels, HVAC System (Heating, Ventilation, Air Conditioning), Restraint Systems (Airbags).
HVAC:
Air Conditioning Compressor, Condenser, Evaporator, Blower Motor, Heater Core, Controls, Refrigerant Charge and Service.
Restraint Systems:
Airbag System Components, SRS Module, Impact Sensors, Occupant Classification System.
General Maintenance:
Oil Changes, Fluid Checks and Replacements, Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Belt Inspection and Replacement, Tire Rotation and Pressure Checks.
Engine Repair:
Engine Overhaul, Cylinder Head Removal/Installation, Piston/Connecting Rod Service, Crankshaft Service, Valve Timing Adjustment, Component Replacement (e.g., Water Pump, Oil Pump, Alternator, Starter).
Transmission Service:
Transmission Fluid Change, Clutch Replacement, Clutch Adjustment, Transmission Removal/Installation, Torque Converter Replacement, Internal Transmission Repair.
Brake Service:
Brake Pad Replacement, Rotor Replacement, Brake Caliper Service, Brake Fluid Flush and Bleed, Parking Brake Adjustment, ABS Component Diagnosis and Replacement.
Suspension Steering Repair:
Strut Replacement, Shock Absorber Replacement, Control Arm Bushing Replacement, Ball Joint Replacement, Tie Rod End Replacement, Wheel Bearing Replacement, Power Steering Pump Service, Steering Rack Service.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, Component Testing (e.g., Sensors, Actuators, Relays), Fuse/Circuit Breaker Diagnosis, Battery and Charging System Testing.
HVAC Repair:
Refrigerant System Service, Compressor Replacement, Evaporator/Condenser Cleaning and Replacement, Blower Motor Replacement, Heater Core Replacement, Blend Door Actuator Repair.
Bodywork Repair:
Panel alignment, Door mechanism repair, Glass replacement, Seal replacement, Bumper repair/replacement.
Restraint System Service:
SRS Module Replacement, Airbag Sensor Replacement, Airbag Module Replacement (with appropriate safety precautions).
Troubleshooting Guides:
Detailed diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) and their meanings.
Diagnostic Capabilities:
Advanced diagnostics, including OBD-II data interpretation, sensor readings, actuator testing, and electrical system tracing.
Rebuild Procedures:
Comprehensive engine and transmission rebuild procedures, including disassembly, cleaning, inspection, measurement, and reassembly with specifications.
Specifications Data:
In-depth technical specifications for all components, including torque values, clearances, fluid capacities, electrical resistance, and tolerances.
Wiring Diagrams:
Detailed, high-resolution electrical wiring diagrams for all vehicle systems, color-coded for clarity.
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (for original equipment platinum plugs).
Coolant Flush:
Every 30,000 miles or 24 months.
Transmission Fluid Change:
Automatic: Every 30,000 miles or 24 months; Manual: Inspect periodically, change as needed.
Timing Belt Replacement:
This engine uses a timing chain, not a belt.
Brake Fluid:
DOT 3 (or DOT 4 for ABS equipped models)
Power Steering Fluid:
Chrysler Power Steering Fluid or Mopar Power Steering Fluid.
Engine:
Head gasket failures (especially on early models), minor oil leaks, some issues with ignition coils.
Transmission:
Automatic transmission (A604) known for potential solenoid issues and torque converter clutch problems. Manual transmissions are generally robust.
Suspension Steering:
Wear on front suspension components (struts, ball joints, control arm bushings), power steering pump whine.
Electrical:
Window regulator failures, issues with power door locks, occasional sensor failures (e.g., crankshaft position sensor).
HVAC:
Blend door actuator failures, AC refrigerant leaks, blower motor resistor issues.