Dodge Neon 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2000 Codes Chassis Code: PL Platform: Chrysler PL platform 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious buyers, first-time...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

Platform:

Chrysler PL platform

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

Budget-conscious buyers, first-time car owners, DIY mechanics

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier

Unique Selling Points:

Sporty handling (especially DOHC models), affordable price, distinctive styling

Key Features

Design:

Aerodynamic styling, available in sedan and coupe body styles

Performance Variants:

AGR (Auto-Group-Racing) and R/T trims offered sportier suspension and DOHC engines

📋 Manual Details

Coverage Areas

Primary Coverage:

2000 Dodge Neon

Engine Coverage:

2.0L SOHC (16-valve), 2.0L DOHC (16-valve - ACR/R/T trims)

Transmission Coverage:

Manual (5-speed), Automatic (3-speed)

Page Count

Estimated Pages:

Over 1500 (typical for a comprehensive factory service manual)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel delivery system, intake manifold, exhaust manifold

Engine Performance:

Engine diagnosis, emissions control, ignition system, fuel injection system (MPI), throttle body

Transmission Manual:

Clutch, transmission assembly, gearshift linkage, removal/installation

Transmission Automatic:

Transmission removal/installation, internal components, hydraulic system, torque converter, diagnosis

Brakes:

Front disc brakes, rear drum brakes (or disc on some trims), hydraulic system, power assist, ABS (if equipped), bleeding procedures

Steering:

Power steering system, steering column, steering gear/rack and pinion, alignment specifications

Suspension:

Front struts and springs, rear suspension design, control arms, wheel bearings, shock absorbers, alignment

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, instrument cluster, power windows, power locks, wipers, horn

Body And Chassis:

Body panel removal/installation, doors, hood, trunk lid, glass, bumpers, underbody components, frame structure

HVAC:

Heating system, air conditioning system, blower motor, refrigerant system diagnosis

Restraint Systems:

Airbag system components and diagnosis (SRS), seat belts

Diagnostic Troubleshooting:

Trouble codes (DTCs), diagnostic procedures, circuit diagrams, wiring schematics

Procedures Included

Preventative Maintenance:

Scheduled maintenance intervals, fluid checks and changes, filter replacements, inspection points

Routine Repairs:

Brake pad replacement, spark plug replacement, belt replacement, filter changes, bulb replacement

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, clutch replacement, starter/alternator replacement

Diagnostics:

Component testing, symptom-based troubleshooting, DTC interpretation, electrical system diagnosis

Special Tools:

Identification and usage of specialized tools required for specific repairs

Torque Specifications:

Detailed torque values for all critical fasteners across various systems

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

Diagnostic Capability:

Advanced diagnostic procedures, including symptom-based troubleshooting and wiring schematic interpretation

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF

Searchability:

Full text searchable for quick information retrieval

Printable:

Printable pages for on-vehicle use

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Sohc:

420A (SOHC)

Engine Displacement Sohc:

2.0 Liters (1996 cc)

Engine Configuration Sohc:

Inline 4-cylinder

Valvetrain Sohc:

16-valve SOHC (Single Overhead Cam)

Horsepower Sohc:

132 hp @ 6000 RPM

Torque Sohc:

130 lb-ft @ 4800 RPM

Secondary Engine

Engine Code DOHc:

DOHC (Chrysler/Mitsubishi design)

Engine Displacement DOHc:

2.0 Liters (1996 cc)

Engine Configuration DOHc:

Inline 4-cylinder

Valvetrain DOHc:

16-valve DOHC (Dual Overhead Cam)

Horsepower DOHc:

150 hp @ 6200 RPM (standard DOHC), 175 hp @ 7200 RPM (ACR/Sport Package)

Torque DOHc:

135 lb-ft @ 4800 RPM (standard DOHC), 140 lb-ft @ 5600 RPM (ACR/Sport Package)

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Regular (87 octane recommended for SOHC), Unleaded Premium (91 octane recommended for DOHC)

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) on DOHC, Distributor type on SOHC

🔧 Transmission

Standard

Type Standard:

5-speed Manual

Optional

Type Optional:

3-speed Automatic

Features

Clutch Type:

Hydraulically actuated single dry plate clutch

Automatic Transmission Fluid:

ATF+3 (Mopar)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Gear Oil (Specific Mopar part number often recommended)

📐 Dimensions

Exterior

Length Sedan:

174.4 inches (4430 mm)

Width:

66.9 inches (1700 mm)

Height Sedan:

54.3 inches (1380 mm)

Wheelbase:

104.4 inches (2650 mm)

Track Width Front:

57.5 inches (1460 mm)

Track Width Rear:

57.7 inches (1465 mm)

Weights

Curb Weight Est Min:

2650 lbs (1202 kg)

Curb Weight Est Max:

2850 lbs (1293 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 3700 lbs (1678 kg)

Towing Capacity:

Not Recommended/Not Specified

Cargo

Trunk Volume Sedan:

Approx. 13.1 cu ft (370 L)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Likely 4-star (based on similar vehicles of the era; official ratings can vary by configuration)

NHTSA Passenger Front Impact:

Likely 4-star (based on similar vehicles of the era)

IIHS Small Overlap Front:

Not Tested or Poor (as this test was not prevalent for this model year)

Active Features

Optional on most trims, standard on R/T and ACR

Passive Features

Airbags:

Driver and passenger front airbags standard

Seat Belts:

3-point front seat belts with pretensioners, 3-point rear seat belts

Side Impact Beams:

Reinforced door beams

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player (optional CD player available on higher trims)

Speakers:

4 or 6 speaker systems depending on trim level

Driver Assistance

Cruise Control:

Optional on most trims

Connectivity

Auxiliary Input:

Not available (requires aftermarket adapter)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months (synthetic blend recommended)

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection

Spark Plug Replacement Sohc:

Every 60,000 miles (single platinum)

Spark Plug Replacement DOHc:

Every 100,000 miles (long-life platinum or iridium)

Coolant Flush:

Every 100,000 miles or 5 years

Transmission Fluid Change Auto:

Every 60,000 miles or 3 years

Transmission Fluid Change Manual:

Every 75,000 miles or 5 years

Fluid Specifications

Engine Oil Type Viscosity:

API SN/SP, ILSAC GF-6A, SAE 5W-30

Engine Oil Capacity Sohc:

4.5 quarts (4.3 L) with filter

Engine Oil Capacity DOHc:

4.5 quarts (4.3 L) with filter

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (Orange)

Brake Fluid Type:

DOT 3

Known Issues

Common Problems:

Head gasket failure (especially early models), A/C compressor issues, power steering pump leaks, rear main seal leaks, interior trim durability, minor electrical gremlins

Maintenance Tips:

Regularly check coolant levels, address oil leaks promptly, maintain the cooling system proactively to mitigate head gasket risks.

📚 Vehicle History

Brand Heritage

Brand Focus:

Dodge, a division of Chrysler, historically focused on performance and value-oriented vehicles.

Model Evolution

Generation Start:

First Generation Neon (1995-1999)

Generation End:

Second Generation Neon (2000-2005)

Year Specific Changes:

2000 marked the introduction of the second generation with updated styling, improved interior, and revised powertrain options.

Production

Manufacturing Location:

Belvidere, Illinois, USA (Dodge City)

Production Years:

1995-2005

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Car and Driver's 10Best list for 1997 (first generation)

Motor Trend:

Competed against Motor Trend Car of the Year contenders