Dodge Neon 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2005 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Market Segment: Compact Car Target Audience: DIY mechanics, professional technicians,...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Product Type:

Factory Service Repair Manual

👋 Introduction

Market Position

Market Segment:

Compact Car

Target Audience:

DIY mechanics, professional technicians, fleet maintenance.

Competitive Analysis

Competitors 2005:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda3, Hyundai Elantra.

Key Features

Vehicle Highlights:

Affordable transportation, sporty styling (for its class), accessible performance (especially SRT-4).

Manual Value Proposition:

Provides dealer-level repair information, enabling cost-effective maintenance and repair for owners.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Complete workshop procedures for all systems and components.

Page Count

Estimated Page Count:

Over 1500 pages (typical for a comprehensive factory service manual)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF) - Searchable and Printable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, torque specifications, timing, internal components.

Engine Performance:

Fuel system, ignition system, emissions control, cooling system, lubrication system, engine management.

Transmission Manual:

Manual transmission disassembly, assembly, clutch operation, gear selection, synchronizers.

Transmission Automatic:

Automatic transmission diagnosis, operation, fluid service, internal components, torque converter.

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential (if applicable), wheel bearings.

Suspension:

Front and rear suspension components, springs, shock absorbers/struts, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering rack, pump, hoses, linkage, alignment.

Brakes:

Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake, bleeding procedures.

Electrical System:

Battery, charging system, starting system, lighting, wipers, horn, power windows, locks, mirrors.

Body Electrical:

Interior and exterior lights, instrument cluster, warning lights, comfort controls.

Climate Control:

HVAC system, air conditioning, heater core, blower motor, refrigerant.

Body And Frame:

Body panel removal and installation, door mechanisms, trim, interior panels, structural components.

Restraints:

Airbag system diagnosis and replacement, seat belt mechanisms.

Diagnostic Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, wiring diagrams.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake fluid flush.

Repair Procedures:

Component removal, installation, overhaul, replacement for all major systems.

Troubleshooting Procedures:

Step-by-step diagnostics for common and complex issues, fault finding.

Electrical Diagnostics:

Circuit testing, component testing, fuse and relay identification, wiring schematic interpretation.

Torque Specifications:

Detailed torque values for all critical fasteners.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Technical Depth:

Factory-level, including detailed diagnostic procedures, component-level repair, and complete system overhauls.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Printability:

High-resolution, suitable for professional printing.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

Searchability

Text Searchability:

Yes, fully searchable text allows for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

EDZ (2.0L SOHC)

Engine Displacement Base:

1995 cc

Engine Configuration Base:

Inline 4-Cylinder

Horsepower Base:

132 hp @ 5600 rpm

Torque Base:

130 lb-ft @ 4000 rpm

Performance Variant

Engine Code Srt4:

EPL (2.4L Turbocharged DOHC)

Engine Displacement Srt4:

2378 cc

Horsepower Srt4:

230 hp @ 5300 rpm

Torque Srt4:

250 lb-ft @ 2200 rpm (with overboost)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended for base; 91 octane recommended for SRT-4)

Engine Management

ECU Type:

Chrysler Powertrain Control Module (PCM)

🔧 Transmission

Standard Transmission

Transmission Type Base:

5-Speed Manual

Optional Transmission

Transmission Type Optional:

4-Speed Automatic

Transmission Type Srt4:

6-Speed Manual (Getrag)

Features

Clutch Type:

Hydraulically Actuated

Fluid Type

Manual Transmission Fluid:

MS-9224 or equivalent (e.g., Mopar Manual Transmission Lubricant)

Automatic Transmission Fluid:

ATF+4 (MS-9602)

📐 Dimensions

Exterior

Length:

Approx. 174.4 inches (4430 mm)

Width:

Approx. 67.4 inches (1712 mm)

Height:

Approx. 53.7 inches (1364 mm) (Coupe), 56.7 inches (1440 mm) (Sedan)

Wheelbase:

Approx. 104.3 inches (2649 mm)

Weights

Curb Weight Base:

Approx. 2700-2800 lbs (1225-1270 kg)

Gross Vehicle Weight Rating:

Approx. 3700-3800 lbs (1680-1725 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

4 Stars (2005 Model)

NHTSA Frontal Crash Passenger:

4 Stars (2005 Model)

NHTSA Side Impact Driver:

5 Stars (2005 Model)

NHTSA Side Impact Rear Passenger:

5 Stars (2005 Model)

Active Features

Available (Standard on SRT-4)

Traction Control:

Available

Passive Features

Airbags Front:

Standard Driver and Passenger

Airbags Side:

Available (Side Curtain Airbags)

Seatbelts:

3-point front and rear seat belts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM CD Player, optional Infinity speaker system.

Driver Assistance

Cruise Control:

Available

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (or 6-12 months), depending on driving conditions and oil type used.

Spark Plug Replacement Interval Base:

Approx. 100,000 miles (Long-life platinum plugs)

Timing Belt Replacement Interval:

Recommended every 60,000 - 100,000 miles (check manual for specific engine, critical to prevent damage if it breaks).

Fluid Specifications

Engine Oil Spec Base:

SAE 5W-30 (API Certified) - Consult manual for specific approval codes.

Engine Oil Spec Srt4:

SAE 5W-30 Synthetic (API Certified) - Higher performance rating recommended.

Coolant Type:

HOAT (Hybrid Organic Acid Technology) - Pink or Orange colored coolant (e.g., Mopar Antifreeze/Coolant)

Brake Fluid Type:

DOT 3

Known Issues

Common Issues Engine:

Oil leaks (valve cover gasket, oil pan gasket), occasional piston slap (especially on high-mileage engines), thermostat housing leaks.

Common Issues Transmission:

Clutch wear (manual), torque converter shudder (automatic), transmission mounts.

Common Issues Suspension:

Worn ball joints, tie rod ends, strut mounts, control arm bushings.

Common Issues Electrical:

Faulty window regulators, power lock actuators, instrument cluster issues (dimming/flickering).

Common Issues Srt4 Specific:

Clutch failure (due to aggressive driving), turbocharger issues (wastegate rattle, line leaks), fuel injector issues.

📚 Vehicle History

Brand Heritage

Dodge Brand Focus:

Known for performance-oriented vehicles, trucks, and muscle cars. Neon was an entry-level compact offering.

Model Evolution

Neon Generations:

First Generation (1995-1999), Second Generation (2000-2006). 2005 is part of the second generation facelift.

Production

Production Plant:

Belvidere Assembly Plant, Illinois, USA

Production Years:

1995-2005

🏆 Awards & Recognition

Recognitions

Design Awards:

The second-generation Neon, particularly the SRT-4 variant, received praise for its performance value and handling for its price point.