Dodge Neon 1999 Factory Service Repair Manual.zip

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 👋 Introduction Market Position Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, and automotive...

25 people are viewing this right now

类型: Car

斯库: 357888

标签: 1999 Car Cars Dodge Misc Neon

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

👋 Introduction

Market Position

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent repair shops, and automotive enthusiasts.

Competitive Analysis

Value Proposition:

Provides the same authoritative information found in dealership workshops, saving significant costs on repairs and diagnostics compared to professional services.

Key Features

Comprehensiveness:

Covers all systems and procedures for the 1999 Dodge Neon, offering a complete reference for vehicle ownership and maintenance.

Diagrams:

Includes step-by-step diagrams that illustrate complex procedures, enhancing clarity and ease of understanding.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (ZIP archive containing likely PDF files)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures for 2.0L SOHC and DOHC engines, including timing belt replacement, valve adjustments, piston and ring replacement, cylinder head reconditioning.

Engine Performance:

Engine specifications, performance tuning information, diagnostic procedures for ignition, fuel delivery, and emissions systems.

Fuel System:

Fuel pump testing, injector cleaning and replacement, fuel pressure regulator diagnostics, EVAP system operation and repair.

Exhaust System:

Exhaust manifold removal/installation, catalytic converter inspection, muffler and pipe replacement procedures.

Cooling System:

Radiator, water pump, thermostat, and coolant hose replacement; bleeding the cooling system; troubleshooting overheating issues.

Transmission Automatic:

Service and repair procedures for the 3-speed automatic transmission (A413/A404), including fluid changes, filter replacement, torque converter servicing, and internal component repair.

Transmission Manual:

Service and repair procedures for manual transmissions, including clutch replacement, transmission fluid service, and internal component diagnosis.

Drivetrain:

Front axle shaft (CV axle) removal and replacement, wheel bearing service, differential inspection.

Suspension Front:

MacPherson strut replacement, control arm servicing, ball joint inspection, sway bar link replacement, wheel alignment specifications.

Suspension Rear:

Shock absorber replacement, trailing arm servicing, coil spring replacement, rear axle alignment.

Brakes Front:

Disc brake caliper and rotor replacement, brake pad service, bleeding the brake system.

Brakes Rear:

Drum brake shoe replacement and adjustment, brake drum servicing, parking brake adjustment.

Steering:

Power steering pump and hose replacement, steering rack and pinion overhaul, tie rod end replacement, steering column service.

Electrical System Overview:

Comprehensive wiring diagrams for all vehicle systems, including battery, charging system, starting system, and lighting.

Lighting:

Headlight, taillight, and interior lamp bulb replacement procedures; troubleshooting lighting circuit issues.

Instrument Panel:

Gauge cluster removal and installation, warning lamp diagnostics, switch replacement.

Audio System:

Radio and speaker removal/installation, wiring for aftermarket audio components.

HVAC System:

Heater core replacement, A/C evaporator and condenser service, blower motor replacement, refrigerant system troubleshooting and recharging.

Body Exterior:

Door panel removal, bumper repair and replacement, fender and hood adjustment, glass replacement (windshield, door glass, rear window).

Body Interior:

Seat removal and installation, headliner replacement, dashboard trim panel removal, carpet replacement.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, tire rotation and pressure checks, coolant checks.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common issues, including starting problems, drivability concerns, electrical faults, and HVAC system malfunctions.

Component Replacement:

Detailed instructions for replacing virtually every major component of the vehicle.

Torque Specifications:

Extensive list of torque values for all fasteners and critical components.

Wiring Diagrams:

Comprehensive, high-quality electrical schematics for all vehicle systems, crucial for electrical diagnostics and repair.

Special Tools:

Identification and usage instructions for any specialized tools required for specific repairs.

Specifications Data:

All necessary technical data, including fluid capacities, engine specifications, emissions data, and dimensions.

Technical Depth

Level Of Detail:

Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic adjustments to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

ZIP Archive containing likely PDF documents. PDFs are typically searchable and printable.

Print Quality

Digital Format:

High-resolution digital scans or original factory documents, ensuring clarity of text and diagrams. Printable pages.

Binding Type

Digital Nature:

Not Applicable (Digital Format)

Paper Type

Digital Nature:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

420A (2.0L SOHC I4)

Displacement 1:

1996 cc (121.8 cu. in.)

Bore Stroke 1:

87.5 mm x 83.0 mm (3.44 in x 3.27 in)

Compression Ratio 1:

9.3:1

Horsepower 1:

132 hp @ 6000 rpm

Torque 1:

130 lb-ft @ 4800 rpm

Engine Code 2:

DOHC (4-cylinder, Dual Overhead Camshaft - ACR and ES models)

Displacement 2:

1996 cc (121.8 cu. in.)

Horsepower 2:

145 hp @ 6500 rpm (ACR/ES models)

Torque 2:

135 lb-ft @ 5000 rpm (ACR/ES models)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended, higher for ACR models)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or distributor-based system depending on engine variant.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (A520 or similar)

Optional

Transmission Type Optional:

3-speed Automatic Transmission (A413/A404)

Features

Clutch Type:

Hydraulically actuated single dry plate clutch (Manual)

Fluid Specifications

Automatic Transmission Fluid:

Mopar ATF+3 (or equivalent)

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)

📐 Dimensions

Exterior

Length:

Approx. 163.4 inches (4150 mm)

Width:

Approx. 67.4 inches (1712 mm)

Height:

Approx. 53.2 inches (1351 mm)

Wheelbase:

Approx. 104.4 inches (2652 mm)

Weights

Curb Weight:

Approx. 2550 - 2700 lbs (1157 - 1225 kg), varies by trim and transmission.

Gross Vehicle Weight Rating:

Varies by model, typically around 3300-3500 lbs.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Four-star rating for the 1999 model year.

NHTSA Front Impact Passenger:

Four-star rating for the 1999 model year.

Active Features

Anti-lock Braking System (ABS) was optional or standard on higher trims.

Passive Features

Airbags:

Driver and passenger front airbags were standard equipment.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System Features:

Factory AM/FM radio with cassette player, optional CD player. Basic speaker systems.

Driver Assistance

Available ABS on front wheels, sometimes all four depending on trim.

Connectivity

Power Accessories:

Power windows, power door locks were available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 6,000 miles or 3-6 months, depending on driving conditions and oil used.

Engine Oil Filter:

Mopar MO-090 or equivalent (e.g., Fram PH3750, Wix 51515)

Air Filter Replacement:

Every 12,000 - 15,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 30,000 - 60,000 miles, depending on plug type (e.g., Champion copper vs. platinum/iridium).

Timing Belt Replacement:

Critical: Every 60,000 - 90,000 miles or 5-7 years (SOHC 420A engine). Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40 API certified oil

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter change.

Coolant Type:

Ethylene Glycol based coolant (Mopar OAT or HOAT, typically green or orange).

Coolant Capacity:

Approx. 7.0 - 7.5 quarts (6.6 - 7.1 liters)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Mopar Power Steering Fluid or equivalent ATF+3

Known Issues

Engine Mounts:

Worn engine mounts can lead to excessive vibration and noise.

Alternator Failure:

Alternators are a common failure point, especially at higher mileage.

Rear Main Seal Leaks:

Oil leaks from the rear main seal are not uncommon.

Radiator Leaks:

Plastic-ended radiators can develop leaks over time.

Power Window Motors:

Power window regulators and motors can fail.

Automatic Transmission Slipping:

Transmission slipping can occur due to low fluid levels or internal wear.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (at the time of this model year).

Model Evolution

Generation:

First Generation (1995-1999). The 1999 model year represents the final year of the first generation, with minor updates.

Production

Manufacturing Location:

Belvidere, Illinois, USA

Production Years Generation:

1995-1999

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Dodge Neon (first generation) was named to Car and Driver's 10Best list for 1995.