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Dodge Neon 2000-2005 Factory Service Workshop Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Trims Covered: All trims Codes Chassis Code: PL (Second Generation) 👋 Introduction Market...
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类型: Car
厂商:
斯库: 408047
Dodge Neon 2000-2005 Factory Service Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Trims Covered:
All trims
Codes
Chassis Code:
PL (Second Generation)
👋 Introduction
Market Position
Positioning:
Entry-level compact car, known for affordability and sporty handling, particularly with the SRT-4 variant.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.
Key Features
Design Philosophy:
Focus on maximizing interior space within a compact footprint, often with a distinct, somewhat quirky styling.
Performance Variants:
Included the high-performance SRT-4 model (2003-2005) with a turbocharged engine, enhancing its market appeal.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for all systems
Page Count
Estimated Page Count:
1500-2000+
Manual Type
Type:
Factory Service Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission:
Manual transmission (NV1500, NV3500), Automatic transmission (41TE/AE)
Drivetrain:
Front-wheel drive, CV axles, differential
Brakes:
Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, parking brake
Suspension Steering:
Front and rear suspension components, struts, shocks, control arms, ball joints, tie rods, power steering system
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, body control modules, infotainment, sensors
HVAC:
Air conditioning, heating, ventilation, blower motor, climate control panel
Body Chassis:
Body panels, doors, windows, interior trim, frame and unibody structure
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical schematics
Repair Rebuild:
Engine overhaul, transmission rebuild, component replacement, brake system repair, suspension repair
Installation Adjustment:
Component installation, alignment procedures, component adjustments
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting and component-level diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes, text-searchable for quick information retrieval
Print Quality
Resolution:
High resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type Base:
2.0L SOHC I4 (16-valve) Sirius Engine
Engine Code Base:
ECC
Horsepower Base:
132 hp @ 5600 rpm
Torque Base:
130 lb-ft @ 4000 rpm
Optional Engine
Engine Type Performance:
2.4L DOHC Turbocharged I4 (16-valve) World Engine
Engine Code Performance:
EDV (SRT-4)
Horsepower Performance:
205-230 hp @ 5300-5800 rpm (model dependent)
Torque Performance:
250-260 lb-ft @ 3200-3600 rpm (model dependent)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum (91 octane recommended for SRT-4)
Engine Management
ECU Type:
Chrysler's NGC (Next Generation Controller) or similar, depending on year and emissions package.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual (NV1500/NV3500)
Optional
Transmission Type Optional:
4-speed Automatic (41TE/AE)
Features
Automatic Features:
Overdrive, torque converter lock-up.
Manual Features
Manual Gear Ratios:
Specific gear ratios vary by transmission model; details provided in manual.
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+4 (MS-9602) or equivalent.
Manual Transmission Fluid:
SAE 75W-90 synthetic gear lubricant (API GL-4).
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length:
Approx. 174.4 inches (4430 mm)
Width:
Approx. 67.4 inches (1712 mm)
Height:
Approx. 53.5 inches (1359 mm) (Coupe) / 55.7 inches (1415 mm) (Sedan)
Weights
Curb Weight:
Approx. 2600-2800 lbs (1180-1270 kg) depending on configuration.
Gross Vehicle Weight Rating:
Varies by model, specified in the manual.
Wheel Tire
Wheelbase Bolt Pattern:
5 x 100 mm
Standard Tire Size:
195/60R15 or 205/50R16 (depending on trim and year)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
The NHTSA frontal crash test ratings varied across the model years and body styles. Refer to specific year reports for precise data.
IIHS Ratings:
The IIHS (Insurance Institute for Highway Safety) ratings generally showed average to good performance for its class, with some improvements over the generation. Consult IIHS archives for detailed reports.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on most trims.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags were optional on later models.
Seatbelts:
Three-point seat belts with pretensioners for front occupants, three-point seat belts for rear outboard occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player with optional premium sound systems. Aux input and Bluetooth were not standard.
Navigation:
No factory navigation system offered.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Usb Aux Ports:
Not standard; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or annually.
Spark Plug Replacement:
30,000-100,000 miles (48,000-160,000 km) depending on spark plug type (standard copper vs. platinum/iridium).
Coolant Flush Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-5 years, using approved coolant.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified).
Engine Oil Capacity:
Approx. 4.0 quarts (3.8 L) with filter.
Coolant Type:
Chrysler OAT (Organic Additive Technology) HOAT coolant, blue or Mopar HOAT, or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Chrysler ATF+4 or Mopar Power Steering Fluid.
Known Issues
Engine Oil Sludge:
Early 2.0L engines (especially with infrequent oil changes) were susceptible to oil sludge buildup; regular maintenance is crucial.
Transmission Issues:
Automatic transmissions can sometimes experience hard shifting or delayed engagement; fluid and filter changes are important.
Suspension Wear:
Front suspension components, particularly ball joints and tie rod ends, can wear out over time due to road conditions.
Electrical Gremlins:
Some owners report minor electrical issues, such as instrument cluster problems or sensor failures, often addressed by updated wiring or module replacements.
Radiator Leaks:
Plastic end tanks on radiators can degrade over time, leading to leaks.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler).
Model Evolution
Generation Change:
The 2000-2005 models represent the second generation of the Dodge Neon, featuring revised styling, improved chassis, and updated powertrains.
Production
Manufacturing Locations:
Belvidere, Illinois, USA; Toluca, Mexico.
Production Years
Generation Production Years:
2000-2005
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Dodge Neon was not a recipient of Car and Driver's 10Best list during these model years, but its predecessor was a notable contender.
Competitor Awards:
While the Neon itself didn't garner significant individual awards in this generation, it competed in a segment where models like the Honda Civic and Toyota Corolla consistently received accolades for reliability and value.
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