Dodge Neon 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2005 Generation: Second Generation (2000-2005) Chassis Code: PT Body Styles Covered: 2-door Coupe, 4-door Sedan 👋 Introduction Market Position Target Audience:...

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类型: Car

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标签: 2005 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Generation:

Second Generation (2000-2005)

Chassis Code:

Body Styles Covered:

2-door Coupe, 4-door Sedan

👋 Introduction

Market Position

Target Audience:

Dodge Neon owners seeking to perform their own maintenance and repairs, DIY enthusiasts, independent repair shops

Competitive Analysis

Advantage Over Alternatives:

Provides comprehensive, step-by-step instructions and technical data often missing in generic online guides or basic owner's manuals

Key Features

Completeness:

Covers all major mechanical and electrical systems, offering a holistic approach to vehicle care

Detail Level:

Elaborate details on disassembly, reassembly, and troubleshooting for a wide range of repairs

📋 Manual Details

Coverage Areas

Manual Type:

Full Service Repair Manual

Language:

English

Format:

Likely Digital (PDF) based on description, potentially printable

Approximate Page Count:

Estimate 2000+ pages for a comprehensive service manual

Content Scope:

Repair, maintenance, rebuilding, refurbishing, restoration

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, cylinder head, block, pistons, crankshaft, timing, lubrication, cooling

Engine Performance:

Fuel injection, ignition system, emissions control, turbocharger (if applicable)

Transmission Manual:

Service and repair of manual transmission components, clutch system

Transmission Automatic:

Service and repair of automatic transmission components, torque converter, fluid system

Drivetrain:

Axles, CV joints, drive shafts, differential

Suspension:

Front and rear suspension components, struts, shocks, springs, control arms, ball joints, bushings

Steering:

Power steering system, rack and pinion, tie rods, steering column

Brakes:

Hydraulic system, ABS, master cylinder, brake lines, calipers, rotors, pads, parking brake

Electrical System:

Battery, charging system, starter, lighting, fuses, relays, wiring diagrams

Body And Frame:

Body panel removal/installation, structural components, rust repair, glass replacement

Interior:

Seats, dashboard, trim panels, HVAC controls, door panels

Heating Ventilation Air Conditioning:

AC system, heater core, blower motor, refrigerant, diagnostics

Emissions Control:

Evaporative emissions system, catalytic converter, EGR system

Diagnostics Troubleshooting:

Systematic diagnostic procedures, fault codes, symptom-based troubleshooting

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement

Major Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, brake system service

Component Replacement:

Detailed steps for replacing virtually any part of the vehicle

Adjustments:

Wheel alignment, steering wheel centering, parking brake adjustment

Troubleshooting Charts:

Systematic approaches to diagnosing and resolving common and uncommon problems

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Technical Depth

Depth Level:

Factory-level technical information and procedures

Diagnostic Capabilities:

Includes OBD-II diagnostic trouble codes (DTCs) and diagnostic procedures

Torque Specifications:

Precise torque values for all critical fasteners

Special Tool Requirements:

Identifies and describes any specialized tools needed for specific procedures

📊 Manual Specifications

File Format

Digital Format:

Portable Document Format (PDF) is highly probable

Searchability:

Likely includes searchable text for quick information retrieval

Printable:

Designed for printing individual pages or sections

Print Quality

Illustration Clarity:

High-quality illustrations, diagrams, and photographs for clarity

Binding Type

Physical Manual Binding:

If printed: Likely spiral-bound or comb-bound for lay-flat use

Paper Type

Physical Manual Paper:

If printed: Durable paper suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

420 (2.0L SOHC I4), 420A (2.0L DOHC I4 - Neon R/T, ACR)

Performance

2.0L Sohc (420):

Approx. 132-137 hp @ 5600-5800 rpm, 130-135 lb-ft torque @ 4000 rpm

2.0L DOHc (420A):

Approx. 150 hp @ 6400 rpm, 130 lb-ft torque @ 4800 rpm (Standard Neon)

2.0L DOHc Turbo (Optional, Srt-4):

Approx. 215 hp @ 5200 rpm, 245 lb-ft torque @ 3200 rpm (Note: This manual is for the standard Neon, SRT-4 variants may have separate specific manuals or addendums)

Fuel System

Fuel Delivery:

Multi-port fuel injection (MPI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87 Octane (Minimum)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (Getrag A578 or similar)

Optional

Transmission Type Optional:

4-speed Automatic Transmission (41TE)

Features

Clutch Type:

Dry single plate clutch (for manual transmission)

Transmission Fluid Manual:

Refer to manual for specific type (e.g., ATF+4 or equivalent for automatic, specific gear oil for manual)

📐 Dimensions

Exterior

Wheelbase:

105.1 inches (2670 mm)

Length Sedan:

174.4 inches (4430 mm)

Length Coupe:

174.4 inches (4430 mm)

Width:

67.4 inches (1712 mm)

Height Sedan:

55.1 inches (1400 mm)

Height Coupe:

53.7 inches (1364 mm)

Interior

Passenger Volume:

Approx. 94-97 cubic feet

Cargo

Cargo Volume Sedan:

Approx. 13.0 cubic feet

Cargo Volume Coupe:

Approx. 12.1 cubic feet

Weights

Curb Weight:

Approx. 2700-2900 lbs (depending on body style and equipment)

Wheel Bolt Pattern:

5 x 100 mm (5 x 3.94 in)

Wheel Size:

15x6.0 or 16x7.0 inches

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (for 2005 models tested)

NHTSA Frontal Impact Passenger:

Good (for 2005 models tested)

IIHS Frontal Offset:

Acceptable (for 2005 models tested)

Active Features

Standard on most trims, optional on base models

Traction Control:

Optional on some trims

Passive Features

Airbags Front:

Standard dual front airbags

Airbags Side:

Optional front-seat side airbags

Seatbelts:

3-point front and rear seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional cassette player, 4 or 6 speaker configurations

Display:

Basic analog gauges, digital odometer, simple climate control displays

Driver Assistance

Cruise Control:

Available on higher trim levels

Connectivity

Auxiliary Input:

Not typically factory equipped; aftermarket solutions often required

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics)

Engine Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection

Cabin Air Filter Replacement:

Every 15,000-30,000 miles or annually

Spark Plug Replacement:

Every 60,000-100,000 miles for platinum or iridium plugs (depending on type installed)

Transmission Fluid Change Automatic:

Every 30,000-60,000 miles (or check manual, 'lifetime' fluids often benefit from periodic changes)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (Check owner's manual for exact specification and API service classification)

Coolant Type:

Ethylene Glycol based coolant, IAT (Inorganic Additive Technology) or OAT (Organic Acid Technology) compatible with Chrysler specifications. Check manual for exact type.

Brake Fluid Type:

DOT 3 or DOT 4 (Check owner's manual for precise requirement)

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent ATF +4

Known Issues

Common Problem Headgasket:

Head gasket failures can occur, particularly on the 2.0L SOHC engine, often due to overheating or age.

Common Problem Suspension:

Worn control arm bushings, ball joints, and wheel bearings are common wear items.

Common Problem Ac System:

Leaking AC lines, compressor failures, and clogged evaporators can affect AC performance.

Common Problem Window Regulators:

Power window regulators can fail, leading to windows not operating correctly.

Common Problem Cv Axles:

Ripped CV boots can lead to premature failure of the CV joints.

📚 Vehicle History

Brand Heritage

Dodge Brand Focus:

Dodge, part of Chrysler (later FCA, now Stellantis), historically focused on performance-oriented, value-driven vehicles

Model Evolution

Neon Development:

The Neon was developed as Chrysler's entry into the compact car segment, aiming for competitive pricing and sporty handling. The second generation saw significant styling updates and platform refinements.

Production

Production Plant:

Belvidere Assembly Plant, Illinois, USA

Production Years For Second Gen:

2000-2005

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Dodge Neon, in its various generations, has appeared on Car and Driver's 10Best list multiple times in the past, recognizing its value and driving dynamics for its class.

Ratings

Insurance Institute Highway Safety Ratings:

Refer to IIHS website for specific crash test ratings for the 2005 model year.