2004 Dodge Neon Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Codes Platform: PG (Project “P”) 👋 Introduction Market Position Market Segment: Compact Sedan/Coupe (Economy segment) Competitive Analysis Key Competitors 2004:...

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标签: 2004 Car Cars Dodge Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Platform:

PG (Project “P”)

👋 Introduction

Market Position

Market Segment:

Compact Sedan/Coupe (Economy segment)

Competitive Analysis

Key Competitors 2004:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda3, Nissan Sentra.

Key Features

Vehicle Strengths 2004:

Affordability, sporty styling (especially GT models), good fuel economy, surprisingly agile handling for its class.

Manual Benefit 1:

Empowers owners to perform DIY maintenance and repairs, saving money on labor costs.

Manual Benefit 2:

Provides access to factory-level technical data for accurate diagnostics and repairs.

Manual Benefit 3:

Enables quick troubleshooting and repair in remote locations via portable devices.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair, Service, Maintenance, Troubleshooting

Secondary Coverage:

Parts lookup (implied by 'Parts Catalogs' reference)

Page Count

Estimated Page Count:

Highly Variable (OEM manuals are typically 800-1500+ pages, but this is a digital download, so exact count is not specified. The product description implies comprehensive coverage.)

Manual Type

Manual Type:

OEM Service/Repair Manual (Reprint/Downloadable)

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal and installation, internal component repair (pistons, rings, bearings, crankshaft, camshafts, valves, cylinder head), timing belt/chain service, oil pan and pump, cooling system, lubrication system.

Engine Performance:

Fuel system diagnosis and repair (injectors, fuel pump, regulator), ignition system, emissions control systems, turbocharger systems (if applicable to specific trims).

Transmission:

Manual and automatic transmission repair, clutch service, drive shafts, axle shafts, differential service.

Brakes:

Brake system diagnosis and repair (master cylinder, calipers, rotors, pads, lines, parking brake), ABS system.

Steering:

Steering system diagnosis and repair (power steering pump, rack and pinion, steering linkage), wheel alignment specifications.

Suspension:

Front and rear suspension component diagnosis and replacement (shocks, struts, control arms, ball joints, bushings), wheel bearing service.

Electrical:

Wiring diagrams, component testing, fuse and relay identification, charging system (alternator, battery), starting system, lighting, instrument cluster, power accessories, body control modules.

Body:

Body panel repair, interior trim removal and installation, door and window mechanisms, seals, bumpers.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair (compressor, condenser, evaporator, refrigerant, blower motor).

Procedures Included

Routine Maintenance:

Oil change procedures, filter replacement, fluid level checks and top-offs, tire rotation, spark plug replacement, air filter replacement.

Diagnostics:

Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, component testing procedures, multimeter usage.

Repair Tasks:

Step-by-step instructions for component replacement and repair across all major vehicle systems.

Troubleshooting:

Advanced troubleshooting scenarios, common problem identification, and solutions.

Torque Specifications:

Detailed torque values for all critical fasteners across the vehicle.

Technical Depth

Depth Level:

Comprehensive (covering from routine maintenance to major component overhaul and electrical diagnostics).

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable (designed for user to print specific pages, implying good resolution and clarity for diagrams).

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EDZ (2.0L SOHC) / EAR (2.4L DOHC - SRT-4)

Engine Displacement Edz:

2.0 Liters (1996 cc)

Engine Configuration Edz:

Inline 4-Cylinder

Engine Aspiraton Edz:

Naturally Aspirated

Engine Valvetrain Edz:

SOHC (Single Overhead Camshaft), 16 Valves

Horsepower Edz:

132 hp @ 5600 rpm

Torque Edz:

131 lb-ft @ 4000 rpm

Performance

Engine Displacement Srt4:

2.4 Liters (2429 cc)

Engine Configuration Srt4:

Inline 4-Cylinder

Engine Aspiration Srt4:

Turbocharged and Intercooled

Engine Valvetrain Srt4:

DOHC (Dual Overhead Camshaft), 16 Valves

Horsepower Srt4:

230 hp @ 5300 rpm

Torque Srt4:

250 lb-ft @ 2200 rpm (with overboost: 260 lb-ft)

Fuel System

Fuel Type:

Unleaded gasoline (91 octane recommended for SRT-4)

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for SRT-4

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual (Getrag or similar)

Optional

Optional Transmission:

4-Speed Automatic (42LE)

Features

Transmission Fluid Spec:

ATF+4 (Automatic Transmission Fluid, Mopar part number 05010057AA or equivalent)

Clutch Type:

Hydraulically actuated diaphragm spring clutch (Manual Transmission)

📐 Dimensions

Exterior

Wheelbase:

104.3 inches (2649 mm)

Length:

174.4 inches (4430 mm)

Width:

67.7 inches (1720 mm)

Height:

55.7 inches (1415 mm)

Weights

Curb Weight Approx:

2700-2850 lbs (1225-1293 kg) depending on trim and transmission

Gross Vehicle Weight Rating Gvwr Approx:

3700-3900 lbs (1678-1769 kg)

Cargo

Trunk Volume:

Approx. 13.0 cubic feet

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

NHTSA Front Impact Passenger:

NHTSA Side Impact Front Seat:

Acceptable (for models without side airbags)

NHTSA Side Impact Rear Seat:

Acceptable (for models without side airbags)

Active Features

Available/Optional on some trims, standard on SRT-4

Traction Control:

Available/Optional on some trims, standard on SRT-4

Passive Features

Airbags Front:

Standard

Airbags Side:

Optional on most trims, standard on SRT-4

Seatbelts:

3-point front and rear seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional Infinity premium audio system on higher trims.

Navigation:

Not available on factory systems for this model year.

Driver Assistance

Cruise Control:

Available/Optional

Keyless Entry:

Available/Optional

Connectivity

Aux Input:

Not typically factory standard, aftermarket solutions available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil (refer to owner's manual for specific recommendation).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on driving conditions.

Spark Plug Replacement:

SOHC: 60,000-100,000 miles (96,000-160,000 km) with platinum/iridium plugs. DOHC/SRT-4: Consult manual, typically 30,000-60,000 miles.

Timing Belt Replacement:

SOHC engine (EDZ): Typically 90,000-105,000 miles (145,000-169,000 km) or 7 years. Consult manual for precise interval and related components (tensioner, idler pulley, water pump).

Fluid Specifications

Engine Oil Type Spec:

API Certified SAE 5W-30 (or 5W-20 if specified for certain conditions/engines, consult manual).

Coolant Type:

Mopar OAT (Orange) Antifreeze/Coolant (Chrysler specification MS-9803).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Issues 1:

Oil leaks from valve cover gasket or oil pan gasket.

Common Issues 2:

Radiator or heater core leaks.

Common Issues 3:

Alternator failure (especially on earlier models).

Common Issues 4:

CV joint failure (especially on performance models or with aggressive driving).

Common Issues 5:

Rear coil spring breakage (common structural issue on this generation).

📚 Vehicle History

Brand Heritage

Dodge Heritage:

Dodge, a division of Chrysler (now Stellantis), has a long history of producing performance-oriented vehicles and practical American cars.

Model Evolution

Neon Generation 2:

This is the second generation of the Dodge Neon (PL platform), produced from 2000 to 2005. The 2004 model represents a mid-cycle refresh for this generation, featuring updated styling and features.

Production

Manufacturing Location:

Belvidere Assembly Plant, Illinois, USA

Production Years Gen2:

2000-2005

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

The Dodge Neon was named to Car and Driver's Ten Best list in 1997 (first generation).

Model Perception:

The Neon, especially the SRT-4 variant, gained a reputation for being a highly capable and affordable performance car.