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Dodge Neon 1997 Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1997 Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, first-time car buyers, DIY enthusiasts,...
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Dodge Neon 1997 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
1997
Codes
Chassis Code:
PL
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
Budget-conscious consumers, first-time car buyers, DIY enthusiasts, and professional automotive technicians.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra.
Key Features
Design:
Distinctive cab-forward design, sporty styling for its class.
Powertrain Options:
Availability of both SOHC and DOHC versions of the Chrysler World Engine, offering a balance of economy and performance.
📋 Manual Details
Coverage Areas
Description:
Comprehensive service and repair information for the 1997 Dodge Neon, including engine, transmission, suspension, brakes, electrical systems, body, and HVAC.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and specifications for the 2.0L SOHC and DOHC engines (VIN codes B and X).
Transmission:
Service and repair for manual (Getrag ASD 5-speed) and automatic (Chrysler A577 3-speed) transmissions, including torque converter and shift linkage.
Brakes:
Front disc and rear drum brake systems, including hydraulic circuits, ABS (if equipped), parking brake, and component replacement.
Suspension:
Front MacPherson strut, rear twist-beam axle, steering system, power steering, and wheel alignment specifications.
Electrical:
Complete wiring diagrams, fuse box layouts, component testing, diagnostic procedures for starter, alternator, battery, ignition, lighting, and power accessories.
Body:
Body construction, exterior trim, interior trim, door mechanisms, glass replacement, and body repair information.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnostics, component repair, and refrigerant handling.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, belt inspections and replacement.
Troubleshooting:
Systematic diagnostic flowcharts and pinpoint tests for common and uncommon drivability, electrical, and mechanical issues.
Repair:
Step-by-step repair procedures for all major vehicle components, including engine rebuilds, transmission overhauls, and suspension component replacement.
Diagnostics:
On-board diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), and scan tool usage.
Technical Depth
Depth:
Professional level, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and images.
Print Quality
Printability:
Printable pages for in-garage use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
VIN B (SOHC)
Engine Type:
Inline-4 Cylinder
Displacement:
2.0 Liters (1996 cc)
Bore X Stroke:
87.0 mm x 83.0 mm
Compression Ratio Sohc:
9.3:1
Valve Train Sohc:
Single Overhead Camshaft (SOHC), 2 Valves per Cylinder
Horsepower Sohc:
116 hp @ 5200 rpm
Torque Sohc:
124 lb-ft @ 3600 rpm
Engine Code DOHc:
VIN X (DOHC)
Valve Train DOHc:
Dual Overhead Camshaft (DOHC), 4 Valves per Cylinder
Horsepower DOHc:
140 hp @ 6000 rpm
Torque DOHc:
130 lb-ft @ 4800 rpm
Performance
Fuel Type:
Unleaded Gasoline (87 Octane recommended)
Fuel System
Injection Type:
Multi-Port Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS)
Cooling System
Coolant Type:
Mopar Antifreeze/Coolant (50/50 mix with distilled water)
Oil Capacity
Engine Oil Capacity With Filter:
4.0 Quarts (3.8 Liters)
Oil Specifications
Recommended Oil Viscosity:
SAE 5W-30
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag ASD)
Optional
Type:
3-Speed Automatic (Chrysler A577)
Features
Clutch Type:
Hydraulic Actuated Dry Single Plate Clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 Gear Lubricant
Automatic Transmission Fluid Type:
Chrysler ATF+3 (or equivalent)
Fluid Capacity
Automatic Transmission Fluid Capacity:
6.5 Quarts (6.2 Liters) (Total fill)
📐 Dimensions
Exterior
Length:
161.6 inches (4105 mm)
Width:
66.9 inches (1700 mm)
Height:
53.2 inches (1351 mm)
Wheelbase:
104.4 inches (2652 mm)
Weights
Curb Weight Manual:
2479 lbs (1125 kg)
Curb Weight Automatic:
2530 lbs (1148 kg)
Cargo
Trunk Volume:
12.4 cu ft (351 Liters)
🛡️ Safety Features
Ratings
NHTSA Driver Side Front Impact:
★★★★☆ (4/5 Stars)
NHTSA Passenger Side Front Impact:
★★★★☆ (4/5 Stars)
IIHS Frontal Offset:
Acceptable (for its era)
Passive Features
Airbags:
Driver and Passenger front airbags
Seatbelts:
Front: Three-point retractable with pretensioners. Rear: Lap and shoulder belts.
Child Seat Anchors:
LATCH system not standard, manual refers to child seat restraints.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on front wheels.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player standard; optional CD player; 4-speaker system standard, optional 6-speaker premium system.
Dashboard:
Analog gauges for speedometer, tachometer (on some trims), fuel, and temperature; warning lights for various systems.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Power Windows Locks:
Optional on lower trims, standard on higher trims.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement Sohc:
Every 30,000 miles.
Spark Plug Replacement DOHc:
Every 60,000 miles (Platinum Plugs recommended).
Coolant Flush:
Every 30,000 miles or 24 months.
Transmission Fluid Change Automatic:
Every 30,000 miles or 24 months.
Fluid Specifications
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Cracked exhaust manifolds (especially on early models), interior trim creaks and rattles, AC system leaks, occasional transmission issues (automatic), and head gasket failures (less common than perceived but documented).
Technical Advisory Exhaust:
Service manual will likely detail procedures for exhaust manifold repair or replacement, including torque sequences.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge division of Chrysler Corporation.
Model Evolution
Generation:
First Generation (1995-2000)
Introduction Year:
1995
Production
Assembly Location:
Belvidere, Illinois, USA
Production Years:
1995-2005 (across two generations)
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
Car and Driver's 'Import Car of the Year' for 1997 (for the ACR model).
Ratings
Car And Driver Best List:
Recognized by Car and Driver in its '10Best' list for 1997.
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