1999 Dodge Neon Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Platform: PL Codes Chassis Code: Neon II (Second Generation) 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics,...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Platform:

Codes

Chassis Code:

Neon II (Second Generation)

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

DIY mechanics, independent repair shops, dealership technicians

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier

Key Features

Vehicle Positioning:

Affordable, fuel-efficient, sporty compact car with distinctive styling

Manual Value Proposition:

Provides dealership-level repair and maintenance information, enabling accurate and efficient service

📋 Manual Details

Coverage Areas

Full Model Range:

All Repairs A Z:

Page Count

Estimated Pages:

Approximately 1500-2000+

Manual Type

Type:

Service and Repair Manual

Source Type:

Dealership Technician Manual

Language

Language:

English

Format

Format:

Printed (typical for original)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, component inspection, timing, seals, gaskets

Engine Performance:

Fuel delivery, ignition system, emissions control, turbocharging (if applicable)

Transmission Manual:

Manual transmission service, clutch replacement, gear synchros, bearings

Transmission Automatic:

Automatic transmission overhaul, fluid changes, valve body diagnosis, torque converter

Drivetrain:

Front-wheel drive axles, CV joints, differential service

Suspension System:

Front and rear suspension components, struts, shocks, bushings, wheel bearings

Steering System:

Power steering pump, rack and pinion, tie rods, steering column

Brake System:

Front and rear disc brakes, brake pads, rotors, calipers, master cylinder, ABS diagnosis

Electrical System Charging:

Alternator, battery, voltage regulator, wiring harnesses

Electrical System Starting:

Starter motor, starter solenoid, ignition switch

Lighting System:

Headlights, taillights, interior lighting, bulb replacement

Instrumentation:

Gauges, warning lights, instrument cluster repair

HVAC System:

Air conditioning, heating, ventilation, blower motor, refrigerant system

Body And Trim:

Exterior panels, interior trim, door mechanisms, glass replacement

Chassis And Frame:

Frame inspection, unibody structure analysis

Emissions Control:

Catalytic converter, oxygen sensors, EGR system, evaporative emissions

Safety Restraints:

Airbag system diagnosis and replacement, seatbelt mechanisms

Diagnostic Trouble Codes:

DTC interpretation and troubleshooting procedures

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Routine Repairs:

Component replacement (e.g., belts, hoses, spark plugs, water pump)

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement

Troubleshooting:

System-specific diagnostic trees, symptom-based fault finding

Diagnostics:

Electrical system testing, sensor testing, actuator testing

Torque Specifications:

Detailed torque values for all critical fasteners

Alignment Specifications:

Wheel alignment angles and procedures

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Special Tools:

Identification and usage of specialized tools required for repairs

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Diagnostics Level:

Advanced diagnostics, including electrical system analysis and component testing

Repair Procedures:

Step-by-step illustrated instructions for all repair operations

📊 Manual Specifications

File Format

Format Details:

Printed manual, typically spiral-bound or case-bound

Print Quality

Quality:

High-quality paper, clear diagrams and text

Binding Type

Binding:

Durable binding suitable for workshop use

Paper Type

Paper:

Durable, semi-gloss paper to resist shop fluids

⚙️ Engine Specifications

Primary Engine

Engine Code:

2.0L SOHC (ECC)

Engine Type:

Inline 4-cylinder, Naturally Aspirated

Displacement:

1996 cc (121.8 cu in)

Performance

Horsepower:

132 hp @ 5600 rpm

Torque:

130 lb-ft @ 4400 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Octane Rating:

87 Octane Minimum (per owner's manual recommendations)

Engine Management

ECU Type:

Chrysler DRB III or equivalent diagnostic tool required for advanced diagnostics

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission

Features

Manual Gear Ratios:

Specific ratios detailed in manual (e.g., 3.92:1 first gear, 0.75:1 fifth gear)

Automatic Fluid Type:

ATF+4 (Mopar)

Manual Fluid Type:

GL-4 Gear Oil (e.g., Pennzoil Synchromesh)

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length:

174.4 inches (4430 mm)

Width:

67.1 inches (1704 mm)

Height:

54.7 inches (1390 mm)

Weights

Curb Weight:

Approx. 2700-2850 lbs (depending on trim and transmission)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star (driver), 4-star (passenger) for 1999 models (check specific test data)

Active Features

Available Anti-lock Braking System (ABS) on some trims

Passive Features

Airbags:

Dual front airbags standard

Seatbelts:

Front and rear seatbelts, driver's side pretensioner

💡 Technology Features

Infotainment

Radio Options:

AM/FM stereo with CD player or cassette tape player (optional).

Speakers:

4-speaker or 6-speaker premium audio systems available.

Driver Assistance

Cruise Control:

Available cruise control system.

Immobilizer:

Factory installed anti-theft immobilizer system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months (whichever comes first) with synthetic blend or full synthetic oil.

Air Filter Replacement:

Every 30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Every 100,000 miles (Platinum or Iridium plugs).

Coolant Flush:

Every 5 years or 100,000 miles with Mopar OAT coolant.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified)

Engine Oil Capacity:

4.5 quarts (with filter)

Power Steering Fluid:

ATF+4 (Mopar) or equivalent power steering fluid

Brake Fluid:

DOT 3

Known Issues

Engine Oil Consumption:

Some 2.0L engines can exhibit higher than average oil consumption; regular checks are recommended.

Suspension Components:

Front control arm bushings and sway bar links can wear prematurely.

Transmission Mounts:

Engine and transmission mounts can degrade over time, leading to vibration.

Evaporative Emissions System:

Canister purge solenoid issues can cause Check Engine Lights.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (at the time)

Model Evolution

Generation:

Second Generation (1999-2005)

Design Changes:

Introduced a significantly revised exterior and interior design, improved chassis dynamics, and upgraded powertrains compared to the first generation.

Production

Manufacturing Locations:

Sterling Heights, Michigan, USA; Toluca, Mexico

Production Years Relevant:

1999 model year

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

First generation Neon was a Car and Driver 10Best list recipient in 1995 and 1996, though the 1999 model's inclusion on the list would need verification of specific year.

Ratings

Safety Institute Highway Safety:

Refer to IIHS archives for specific crash test ratings of 1999 Neon models.