2003 Dodge Neon Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2003 Generation Generation Code: PG Codes Platform: Chrysler PL platform 👋 Introduction Market Position Segment: Compact car, affordable performance (SRT-4) Target...

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类型: Car

斯库: 456169

标签: 2003 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Generation

Generation Code:

Codes

Platform:

Chrysler PL platform

👋 Introduction

Market Position

Segment:

Compact car, affordable performance (SRT-4)

Target Audience:

DIY enthusiasts, independent repair shops, professional technicians

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Mazda Protege

Key Features

Emphasis:

Vehicle-specific information, not generic; accurate dealer-level repair data

Benefit:

Enables technicians and owners to perform accurate diagnostics and repairs, reducing guesswork and costly errors.

📋 Manual Details

Coverage Areas

Models Covered:

All Dodge Neon models (e.g., ES, SXT, SRT-4)

Repairs Scope:

A-Z, comprehensive service and repair

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Printed

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel delivery, ignition system, emissions control, turbocharger (SRT-4)

Engine Performance:

Engine diagnostics, tuning, power output adjustments

Transmission:

Manual transmission (Getrag), Automatic transmission (41TE), clutch, driveshafts, differentials

Brakes:

Front disc brakes, rear drum/disc brakes, ABS system, parking brake

Suspension:

Front independent suspension (MacPherson struts), rear torsion beam axle, steering system, power steering

Electrical:

Wiring diagrams, charging system, starting system, lighting, instrumentation, body control module (BCM), comfort and convenience features, infotainment system

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, climate control

Body:

Body structure, exterior panels, interior trim, doors, windows, glass, bumpers

Chassis:

Frame, underbody components, exhaust system

Procedures Included

Maintenance:

Routine inspections, oil changes, filter replacements, fluid checks and changes, tire rotations, brake pad replacement

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation

Repair:

Step-by-step repair procedures for all major components and systems

Diagnosis:

Detailed diagnostic charts and flowcharts for electrical and mechanical issues

Overhaul:

Engine and transmission overhaul procedures

Calibration:

Wheel alignment, sensor calibration

Special Tools:

Identification and usage of specific Chrysler/Dodge special tools

Technical Depth

Depth:

Complete, from basic maintenance to advanced diagnostics and complete component overhauls

📊 Manual Specifications

File Format

Digital Compatibility:

Printable, searchable PDF (if digital version)

Print Quality

Quality:

High-resolution scans of original factory manuals

Binding Type

Binding:

Perfect bound or spiral bound (for printed versions)

Paper Type

Paper:

Durable, high-quality paper stock suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

2.0L SOHC 4-cylinder

Displacement:

1996 cc

Bore X Stroke:

87.5 mm x 83.0 mm

Compression Ratio:

9.5:1

Horsepower:

132 hp @ 5600 rpm

Torque:

130 lb-ft @ 4400 rpm

Performance

Engine Code Performance:

A8C (SRT-4)

Engine Type Performance:

2.4L DOHC turbocharged I4 (SRT-4)

Displacement Performance:

2354 cc

Horsepower Performance:

200 hp @ 5600 rpm

Torque Performance:

220 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Octane Rating:

87 octane (minimum, 91 recommended for SRT-4)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual (Getrag)

Optional

Transmission Type Optional:

4-Speed Automatic (41TE)

Features

Transmission Fluid Spec:

ATF+4 (for automatic)

Clutch Type:

Dry single plate (for manual)

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length:

174.4 inches (4430 mm)

Width:

67.4 inches (1712 mm)

Height:

55.4 inches (1407 mm)

Front Track:

58.3 inches (1481 mm)

Rear Track:

58.1 inches (1476 mm)

Weights

Curb Weight Min:

2775 lbs (1259 kg)

Curb Weight Max:

3030 lbs (1374 kg)

Gross Vehicle Weight Rating:

3700 lbs (1678 kg)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Not Rated / Poor (original tests)

NHTSA Passenger Front Impact:

Not Rated / Poor (original tests)

IIHS Offset Crash Test:

Marginal (for earlier models, improvements made)

Active Features

Standard on most trims

Traction Control:

Optional

Passive Features

Airbags Front:

Driver and passenger front airbags

Airbags Side:

Optional side curtain airbags on select trims

Seatbelts:

3-point front and rear seat belts

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette player, optional premium audio system

Display:

Basic digital or analog displays for radio and climate controls

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Auxiliary Input:

Not standard, aftermarket solutions common

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on type

Coolant Flush:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

4.0 quarts (3.8 liters) with filter

Coolant Type:

Mopar Antifreeze/Coolant (MS-7170) or equivalent HOAT coolant

Brake Fluid Type:

DOT 3

Known Issues

Engine Mounts:

Premature wear and failure of engine mounts, especially hydraulic mounts.

Cooling System:

Plastic radiator end tanks prone to cracking, coolant leaks.

Evaporative Emissions System:

Faulty purge valves or charcoal canisters leading to Check Engine Lights.

Transmission Automatic:

Slipping or harsh shifting in automatic transmissions due to solenoid issues or fluid degradation.

Power Steering:

Leaky power steering hoses or pump issues.

Interior Trim:

Door panel clips breaking, interior plastics can be brittle.

📚 Vehicle History

Brand Heritage

Manufacturer:

Dodge (a division of Chrysler Corporation, later FCA)

Model Evolution

First Generation Start:

Second Generation Start:

Third Generation Start:

2007 (as Caliber, Neon nameplate discontinued in North America)

Production

Production Location:

Belvidere, Illinois, USA

Model Production Years:

1995-2005 (North America)

🏆 Awards & Recognition

Recognitions

Performance Variant:

Dodge Neon SRT-4 was highly acclaimed for its performance value in its class.

Industry Acclaim:

The SRT-4 variant was often praised by automotive journalists for its impressive horsepower-to-dollar ratio.