1997 Dodge Neon Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1997 Codes Chassis Code: P-Body 👋 Introduction Market Position Segment: Compact car, known for affordability, sporty handling, and distinctive styling. Competitive...

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标签: 1997 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

P-Body

👋 Introduction

Market Position

Segment:

Compact car, known for affordability, sporty handling, and distinctive styling.

Competitive Analysis

Competitors:

Competed against vehicles like Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, and Mazda Protege.

Key Features

Design:

Unique cab-forward design, aerodynamic styling, praised for its handling and affordable performance, especially with the DOHC engine.

Engines:

Offered with both a 2.0L SOHC and a higher-performance 2.0L DOHC (16-valve) engine.

Target Audience

Demographic:

Budget-conscious buyers, younger drivers, those seeking a sporty and economical daily driver.

📋 Manual Details

Coverage Areas

Model Variants Covered:

All Dodge Neon models (e.g., base, Highline, Sport, ACR, ES, LX) for 1997, including Coupe and Sedan body styles.

Repair Scope:

Comprehensive A-Z repairs, maintenance, diagnostics, and technical information for all vehicle systems.

Page Count

Estimated Page Count:

Approximately 1500-2000 pages (typical for this era's comprehensive service manuals).

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Printed Manual (Hardcover/Softcover) - Assumed based on description of dealer use.

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical (2.0L SOHC and DOHC), fuel system, ignition system, cooling system, lubrication system, emissions control.

Transmission:

Manual transmissions (e.g., A520, A525, NV1500) and Automatic transmissions (e.g., A604/41TE).

Drivetrain:

Front-wheel drive, CV axles, differential systems.

Brakes:

Front and rear brake systems (disc/drum), ABS diagnostics and repair, parking brake.

Suspension:

Front and rear suspension systems (struts, control arms, bushings), steering components.

Electrical:

Complete electrical system, wiring diagrams, fuses, relays, lighting, instruments, power accessories, starter, alternator.

Body:

Body exterior, interior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning) system.

Diagnostics:

On-Board Diagnostics (OBD-I and early OBD-II for 1997), diagnostic trouble codes (DTCs), troubleshooting flowcharts.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, tune-ups, fluid checks), belt replacement, brake servicing.

Repair:

Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper repair, electrical component troubleshooting and replacement.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.

Diagnostics Testing:

Component testing procedures, circuit testing, sensor testing, actuator testing.

Technical Depth

Depth:

Extremely high; covers detailed disassembly, assembly, specifications, torque values, and diagnostic procedures used by dealership technicians.

📊 Manual Specifications

File Format

Format Details:

Printed hard copy. High-quality paper, durable binding designed for workshop use.

Print Quality

Quality:

Professional print quality with clear diagrams, schematics, and illustrations.

Binding Type

Binding:

Likely a stitched or glued binding for durability in a professional setting.

Paper Type

Paper:

Heavy-duty paper stock suitable for workshop environments, resistant to grease and tears.

⚙️ Engine Specifications

Primary Engine

Engine Code Sohc:

2.0L (1996cc) SOHC I4 (16-valve)

Engine Code DOHc:

2.0L (1996cc) DOHC I4 (16-valve) - For Sport, ACR, ES models.

Performance Sohc

Horsepower Sohc:

132 hp @ 6000 rpm

Torque Sohc:

130 lb-ft @ 4500 rpm

Performance Dohc

Horsepower DOHc:

145 hp @ 6400 rpm

Torque DOHc:

135 lb-ft @ 4800 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type

Fuel Recommendation:

Unleaded gasoline, 87 octane (minimum) for SOHC; 89 octane (recommended) for DOHC.

Cooling System

Coolant Type:

Ethylene glycol-based coolant (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula or equivalent).

Lubrication System

Oil Type Sohc:

SAE 5W-30 API Service SG or SH (preferred).

Oil Type DOHc:

SAE 5W-30 API Service SG or SH (preferred).

Oil Capacity

Capacity With Filter:

Approximately 4.5 quarts (4.3 liters) for both engines with filter change.

🔧 Transmission

Standard

Transmission Type Base:

5-speed manual transmission (e.g., A520, A525).

Optional

Transmission Type Optional:

4-speed automatic transmission (e.g., A604/41TE).

Features

Transmission Fluid Manual:

API GL-4 gear oil, SAE 75W-90 or equivalent.

Transmission Fluid Automatic:

Chrysler ATF+3 (or equivalent).

Clutch

Clutch Type:

Dry single plate, hydraulically actuated diaphragm spring clutch.

📐 Dimensions

Exterior

Length:

Approx. 160.1 inches (Coupe) / 171.1 inches (Sedan)

Width:

Approx. 67.4 inches

Height:

Approx. 53.8 inches (Coupe) / 54.5 inches (Sedan)

Wheelbase:

Approx. 98.8 inches

Interior

Passenger Volume:

Approx. 88-90 cubic feet

Cargo

Cargo Volume Trunk:

Approx. 11-13 cubic feet

Weights

Curb Weight:

Approx. 2500-2800 lbs (depending on trim and transmission)

Gross Vehicle Weight Rating:

Approx. 3500-3800 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4-star (1997 model year testing varies)

NHTSA Frontal Passenger:

4-star (1997 model year testing varies)

Active Features

Optional anti-lock braking system (ABS) on some models.

Passive Features

Airbags:

Driver and passenger airbags standard on all models for 1997.

Seatbelts:

Three-point seat belts in all seating positions, front seat pretensioners.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo radio with cassette player. Optional CD player. Speaker configurations vary by trim.

Driver Assistance

Cruise Control:

Optional cruise control system available on some trims.

Comfort Features

Air Conditioning:

Standard or optional air conditioning system.

Power Accessories:

Optional power windows, power door locks, and power mirrors.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used. Consult manual for specifics.

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 30,000-60,000 miles, depending on spark plug type (standard vs. platinum).

Timing Belt Replacement:

Crucial; typically every 60,000-90,000 miles or 5-7 years due to interference engine design (critical for DOHC).

Fluid Specifications

Brake Fluid Type:

DOT 3 (or DOT 4, if specified for replacement).

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent DEXRON III ATF.

Known Issues

Engine Common Issues:

Head gasket leaks (especially on early DOHC), timing belt failure (if not replaced on schedule), oil leaks from valve cover and oil pan gaskets.

Transmission Common Issues:

Automatic transmission solenoid failures (A604), manual transmission clutch wear, output shaft seal leaks.

Suspension Common Issues:

Front strut bearing failures, worn control arm bushings, rear axle bushings.

Electrical Common Issues:

Window regulator failures, power lock actuator issues, faulty door lock switches, instrument cluster problems.

Other Common Issues:

Rust on rocker panels and wheel wells, AC evaporator leaks.

📚 Vehicle History

Brand Heritage

Brand:

Dodge, a division of Chrysler Corporation (later DaimlerChrysler).

Model Evolution

Generation:

First Generation Neon (PL platform).

Introduction Year:

The first generation Dodge Neon was introduced for the 1995 model year.

Production

Production Period:

1995-1999 (First Generation).

Manufacturing Location:

Belvidere, Illinois, USA; Sterling Heights, Michigan, USA.

Market Reception

Early Reception:

Generally positive for its handling, styling, and value, though early reliability concerns were noted by some.

🏆 Awards & Recognition

Recognitions

Car And Driver:

Named to Car and Driver's 'Ten Best' list in 1995.

Ratings

Value For Money:

Widely recognized for offering good value and performance for its price point at the time of release.