1997 Dodge Neon Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1997 Codes Chassis Code: PG 👋 Introduction Market Position Positioning: Entry-level compact car positioned as an affordable, fuel-efficient option with sporty...

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标签: 1997 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Entry-level compact car positioned as an affordable, fuel-efficient option with sporty handling characteristics.

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra.

Key Features

Design:

Cab-forward design, unique styling, praised for handling and ride quality for its class.

Performance Variants:

Offered high-performance variants like the ACR (American Club Racer) and RT/SRT with enhanced engines and suspension.

Manual Value

Usefulness:

Essential for owners and independent repair shops to maintain and repair the 1997 Dodge Neon, covering all factory specifications and procedures.

📋 Manual Details

Coverage Areas

Engine Coverage:

2.0L SOHC (132 hp), 2.0L DOHC 'RT/SRT' (150 hp)

Transmission Coverage:

3-speed Automatic (A413/30), 5-speed Manual (NVG500/T350)

Trim Level Coverage:

All US and Canadian market trims including base, Sport, ES, ACR, RT

Page Count

Estimated Pages:

Approximately 2000+ pages (combined electronic content)

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual Software

Language

Language:

English

Format

Format:

Software (likely CD-ROM or downloadable digital format with searchable interface)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication, cooling system, fuel system, intake and exhaust systems.

Engine Performance:

Engine diagnostics, ignition system, emissions control, fuel injection (MPI) system, performance tuning.

Transmission Manual:

Manual transmission disassembly, assembly, inspection, repair, clutch system, drive axles.

Transmission Automatic:

Automatic transmission disassembly, assembly, inspection, repair, torque converter, valve body, hydraulic controls.

Suspension:

Front and rear suspension systems, struts, shocks, springs, control arms, bushings, wheel alignment specifications.

Brakes:

Front and rear brake systems (disc/drum), hydraulic system, parking brake, ABS (if equipped) diagnostics and repair.

Steering:

Power steering system, steering column, rack and pinion assembly, tie rods, universal joints.

Electrical System:

12V battery, alternator, starter, ignition, lighting system, charging system, fuses, relays, wiring diagrams.

Body And Interior:

Body panel removal and installation, doors, windows, locks, interior trim, seats, HVAC system (heating, ventilation, air conditioning).

Chassis And Frame:

Frame construction, subframes, body mounting, structural components.

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement, belt inspection/replacement.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for engine, electrical, HVAC, and mechanical issues.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems.

Overhaul Procedures:

Detailed instructions for engine and transmission overhauls, including component specifications and tolerances.

Diagnostics:

OBD-II diagnostics (generic codes), specific Chrysler diagnostic trouble codes (DTCs), sensor testing procedures.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all circuits, including lighting, ignition, power distribution, and accessories.

Technical Depth

Depth:

Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical system diagnostics.

Diagnostic Tools:

Specifies required diagnostic tools, specialized tools, and torque specifications.

Specifications:

Detailed torque values, clearances, fluid capacities, and wear tolerances for all components.

📊 Manual Specifications

File Format

File Type:

Proprietary software installer or PDF collection

Print Quality

Quality:

Digital, high-resolution images and text, allowing for clear printing of individual pages.

Binding Type

Binding:

Not applicable (software format)

Paper Type

Paper:

Not applicable (software format)

⚙️ Engine Specifications

Primary Engine

Engine Code Sohc:

Engine Displacement Sohc:

2.0 Liters (1996 cc)

Engine Configuration Sohc:

Inline 4-cylinder

Engine Valvetrain Sohc:

SOHC (Single Overhead Cam), 16 valves

Engine Horsepower Sohc:

132 hp @ 5600 rpm

Engine Torque Sohc:

124 lb-ft @ 4400 rpm

Performance Engine

Engine Code DOHc:

DOHC (Optional, for RT/SRT trims)

Engine Displacement DOHc:

2.0 Liters (1996 cc)

Engine Valvetrain DOHc:

DOHC (Double Overhead Cam), 16 valves, Chrysler designed (also known as 'Motorsport' or later Neon SRT-4 base)

Engine Horsepower DOHc:

150 hp @ 6000 rpm

Engine Torque DOHc:

130 lb-ft @ 5000 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Fuel Pump Pressure:

31-38 PSI (unleaded fuel)

Engine Management

ECU Type:

PCM (Powertrain Control Module)

🔧 Transmission

Standard

Standard Transmission:

Getrag NVG500 (also referred to as T350) 5-speed manual

Optional

Optional Transmission:

Chrysler A413 (also referred to as 30) 3-speed automatic

Features

Clutch Type:

Hydraulically actuated single dry plate clutch

Manual Transmission Fluid Spec:

Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)

Automatic Transmission Fluid Spec:

ATF+3 (Chrysler specification)

Final Drive Ratio Manual:

3.77:1 (420A engine)

Final Drive Ratio Automatic:

3.94:1 (420A engine)

📐 Dimensions

Exterior

Wheelbase:

101.3 inches (2573 mm)

Length:

171.0 inches (4343 mm)

Width:

67.0 inches (1702 mm)

Height:

53.6 inches (1361 mm)

Weights

Curb Weight Min:

2640 lbs (1198 kg) (Manual Transmission)

Curb Weight Max:

2800 lbs (1270 kg) (Automatic Transmission)

Cargo

Trunk Volume:

14.0 cubic feet (0.396 m³)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4 out of 5 stars (driver and passenger airbags)

Passive Features

Airbags:

Driver and front passenger airbags standard

Seatbelts:

Three-point seat belts with pretensioners for front occupants

Child Safety Anchors:

LATCH (Lower Anchors and Child Seat) system not standard in 1997, but some models may have provisions.

Active Features

Optional Anti-lock Braking System (ABS) available on some trims.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Phone Integration:

No integrated Bluetooth or hands-free calling capabilities.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended for extended intervals).

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 miles (standard copper plugs), 100,000 miles (platinum plugs if applicable).

Coolant Flush:

Every 30,000 miles or 24 months.

Fluid Specifications

Engine Oil Spec:

SAE 5W-30 (API SG or higher)

Engine Oil Capacity:

4.0 quarts (3.8 L) with filter change (420A engine)

Coolant Type:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology, typically pink or orange for this era, 50/50 mix with distilled water)

Brake Fluid Type:

DOT 3

Known Issues

Engine Mounts:

Can wear out prematurely, leading to vibration and clunking noises.

Radiator And Hoses:

Plastic end tanks on radiators can become brittle and crack; coolant hoses can degrade over time.

Electrical Connectors:

Corrosion in connectors, particularly around grounds and headlights, can cause intermittent electrical issues.

Rear Wheel Bearings:

Can be prone to premature wear, causing humming or grinding noises.

Evaporative Emissions System:

Faulty purge valves or vent solenoids can cause check engine lights and fuel system issues.

📚 Vehicle History

Brand Heritage

Dodge History:

Dodge, a division of Chrysler Corporation, has a long history of producing a wide range of vehicles, from trucks to performance cars.

Model Evolution

Neon Generation:

First Generation Neon (1995-1999). Known for its distinctive styling and Chrysler's attempt to compete directly with Japanese compacts.

Production

Production Location:

Belvidere Assembly Plant, Illinois, USA.

Model Year Production Start:

1994 (for 1995 model year)

🏆 Awards & Recognition

Recognitions

Car And Driver Award:

Named to Car and Driver magazine's Ten Best list for 1995 and 1996.