Dodge Neon 2000 2001 2002 2003 2004 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: Second Generation (PL) Codes Chassis Code: PL Platform: Chrysler PL platform 👋 Introduction Market Position Segment: Compact Car Target Audience: Economy-conscious...

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类型: Car

斯库: 493114

标签: 2000 2001 2002 2003 2004 2005 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Generation:

Second Generation (PL)

Codes

Chassis Code:

Platform:

Chrysler PL platform

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

Economy-conscious buyers, young drivers, performance enthusiasts (SRT-4).

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.

Unique Selling Points:

Sporty styling, surprisingly spacious interior for its class, affordable pricing, potent SRT-4 variant.

Key Features

Body Styles:

4-door Sedan, 2-door Coupe.

Performance Variant:

Neon SRT-4 was a standout with its turbocharged engine and sport-tuned chassis.

📋 Manual Details

Coverage Areas

Years Covered:

2000, 2001, 2002, 2003, 2004, 2005

Trim Levels Covered:

All trim levels (e.g., ES, SXT, ACR, R/T)

Engine Variants Covered:

2.0L SOHC (16V), 2.0L DOHC (16V) SRT-4

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine repair, overhaul, tuning, diagnostics for both SOHC and DOHC engines.

Engine Performance:

Includes specifications and procedures for the high-performance SRT-4 variant.

Fuel System:

Fuel injection, fuel pump, injectors, pressure regulator, evaporative emission control (EVAP).

Cooling System:

Radiator, water pump, thermostat, cooling fans, coolant specifications.

Ignition System:

Spark plugs, coils, ignition timing, distributorless ignition system (DIS).

Exhaust System:

Catalytic converter, mufflers, pipes, oxygen sensors.

Transmission Manual:

Clutch system, gear shifting mechanisms, internal components, fluid specifications.

Transmission Automatic:

Torque converter, valve body, internal gears, fluid specifications, electronic controls.

Drivetrain:

Front-wheel drive (FWD) system, CV joints, drive axles, differential.

Suspension:

Front struts, rear shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, fluid specifications.

Brakes Hydraulic:

Brake master cylinder, brake lines, calipers, wheel cylinders, brake fluid specifications.

Brakes Anti-Lock:

ABS control module, wheel speed sensors, hydraulic control unit (HCU), diagnostic procedures.

Body Frame And Structure:

Unibody construction, frame repair, body panel replacement, structural integrity.

Exterior:

Doors, hood, trunk, bumpers, glass, mirrors, exterior trim, lighting.

Interior:

Seats, dashboard, door panels, headliner, carpeting, climate controls, trim components.

Electrical System Power:

Battery, alternator, charging system, starter motor, power distribution.

Electrical System Lighting:

Headlights, taillights, interior lights, fog lights, wiring diagrams for lighting circuits.

Electrical System Accessories:

Wipers, horn, power windows, power locks, mirrors, audio system wiring.

Instrument Panel And Gauges:

Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic trouble codes (DTCs).

Climate Control:

HVAC system, air conditioning (A/C), heater core, blower motor, refrigerant R-134a.

Safety Restraints:

Airbag system (SRS), seat belts, pretensioners, diagnostic and replacement procedures.

Security System:

Factory alarm system, immobilizer, keyless entry, component location and troubleshooting.

Diagnostics:

OBD-II (On-Board Diagnostics II) troubleshooting, DTC retrieval, sensor data analysis.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.

Component Removal And Installation:

Detailed steps for removing and reinstalling virtually all mechanical and electrical components.

Troubleshooting Guides:

Systematic approach to diagnosing and resolving common and uncommon problems.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, crucial for electrical diagnostics.

Rebuilding Procedures:

Complete overhaul procedures for engines and transmissions.

Calibration And Adjustment:

Procedures for aligning sensors, setting timing, and adjusting systems.

Technical Depth

Diagnostic Capability:

Advanced diagnostics, including sensor readings, actuator testing, and signal tracing.

Repair Scope:

From basic fluid changes and filter replacements to complete engine and transmission rebuilds.

Special Tools:

Lists and descriptions of specialized tools required for specific repair procedures.

Specifications And Tolerances:

Precise measurements, torque values, clearances, and other critical specifications for all components.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content for quick access to information.

Illustration Quality:

High-resolution, clear, step-by-step illustrations and diagrams.

Print Quality

Printability:

Printable pages for in-shop use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Base Engine Displacement:

2.0 Liters

Base Engine Configuration:

Inline-4 (I4)

Base Engine Valvetrain:

SOHC 16-Valve (132 hp @ 5600 rpm, 130 lb-ft @ 4000 rpm)

Performance

Optional Engine Displacement:

2.0 Liters (SRT-4)

Optional Engine Configuration:

Inline-4 (I4) Turbocharged

Optional Engine Valvetrain:

DOHC 16-Valve (200 hp @ 5300 rpm, 225 lb-ft @ 2400 rpm)

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Control Module:

Chrysler Engine Control Module (ECM)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type:

4-Speed Automatic (42LE)

Features

Clutch Type:

Hydraulically Actuated Single Dry Plate Clutch

Transmission Fluid Manual:

Mopar Manual Transmission Lubricant (or equivalent)

Transmission Fluid Automatic:

Chrysler ATF+4 (or equivalent)

📐 Dimensions

Exterior

Length Sedan:

175.7 inches (4463 mm)

Length Coupe:

171.5 inches (4356 mm)

Width:

67.4 inches (1712 mm)

Height Sedan:

54.5 inches (1384 mm)

Height Coupe:

53.4 inches (1356 mm)

Wheelbase:

104.1 inches (2644 mm)

Wheel Bolt Pattern:

4x100mm

Tire Size Standard:

185/70R14

Tire Size Performance:

205/50R17 (SRT-4)

Cargo

Trunk Volume Sedan:

13.5 cu ft (382 L)

Trunk Volume Coupe:

10.5 cu ft (297 L)

Weights

Curb Weight Base:

2600-2800 lbs (1179-1270 kg)

Curb Weight Srt-4:

2975 lbs (1350 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (2001 Model Year)

NHTSA Frontal Impact Passenger:

Good (2001 Model Year)

IIHS Frontal Offset:

Acceptable (2000-2003 Model Years)

Active Features

Available on most trims, standard on SRT-4.

Traction Control:

Available on some trims, standard on SRT-4.

Passive Features

Airbags Front:

Driver and Passenger front airbags standard.

Airbags Side:

Optional side-impact airbags on some trims.

Seat Belts:

3-point seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player (optional cassette), 4-6 speaker configurations.

Display:

Basic digital or analog displays for climate control and audio.

Driver Assistance

Cruise Control:

Available on most trims.

Parking Assist:

Not available.

Connectivity

Bluetooth:

Not available.

Usb Port:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on driving conditions.

Spark Plug Replacement Sohc:

Every 100,000 miles (platinum or iridium recommended).

Spark Plug Replacement DOHc Srt-4:

Every 30,000-45,000 miles (performance spark plugs required).

Coolant Flush:

Every 30,000 miles or 3 years.

Transmission Fluid Change Auto:

Every 30,000 - 60,000 miles.

Transmission Fluid Change Manual:

Inspect every 30,000 miles, change as needed (typically 60,000-100,000 miles).

Fluid Specifications

Engine Oil Type Viscosity:

SAE 5W-30 (API certified) for most conditions. Consult manual for extreme temperature variations.

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter (2.0L SOHC/DOHC).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Green) or equivalent.

Brake Fluid Type:

DOT 3 (or DOT 4 for improved performance).

Power Steering Fluid:

Chrysler Power Steering Fluid (or equivalent).

Known Issues

Engine:

Oil leaks from valve cover and oil pan gaskets, intake manifold gasket failure (common on early models), piston ring wear leading to oil consumption.

Transmission:

Automatic transmission shifting problems, clutch wear in manual transmissions.

Suspension:

Premature wear of front struts and sway bar end links.

Electrical:

Faulty power window regulators, intermittent HVAC blower motor operation, ABS sensor failures.

Body:

Rust formation on wheel wells, rocker panels, and door bottoms, especially in corrosive climates.

Srt-4 Specific:

Clutch issues under heavy use, turbocharger wastegate rattle, fuel injector failure.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

USA (Chrysler Corporation, later DaimlerChrysler)

Model Evolution

First Generation:

1995-1999

Second Generation Introduction:

2000 (PL Platform)

Mid-Cycle Refresh:

Facelift in 2003 with revised styling and interior updates.

Performance Variant Introduction:

SRT-4 introduced for the 2003 model year, quickly gaining a cult following.

Production

Production Period:

2000-2005

Assembly Location:

Belvidere, Illinois, USA

Discontinuation:

Dodge Neon was discontinued after the 2005 model year, replaced by the Dodge Caliber.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list in 1995 and 1996 for its first generation, setting a precedent for value and performance in its class.

Srt-4 Reputation:

Highly regarded in the tuner community and by automotive journalists for its performance-per-dollar value.

Ratings

Initial Quality Surveys:

Generally rated average to below average in initial quality surveys compared to Japanese competitors, reflecting some build quality concerns common in its segment at the time.