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Dodge Neon 1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1998 Codes Chassis Code: PL 👋 Introduction Market Position Positioning In Segment: The 1998 Dodge Neon was positioned as a value-oriented,...
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Dodge Neon 1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
1998
Codes
Chassis Code:
PL
👋 Introduction
Market Position
Positioning In Segment:
The 1998 Dodge Neon was positioned as a value-oriented, fuel-efficient compact car, often competing with models like the Honda Civic, Toyota Corolla, and Ford Escort. It was known for its sporty handling and affordability.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra.
Key Features
Vehicle Selling Points:
Agile handling (especially in ACR trims), accessible pricing, good fuel economy, distinctive styling.
📋 Manual Details
Coverage Areas
Main Coverage:
Service, Repair, Diagnostics, Maintenance
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Transmission (manual and automatic), Drivetrain, Exhaust System
Chassis:
Suspension (front and rear), Steering System, Brakes (hydraulic, ABS), Wheels and Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Ignition System, Charging System, Starting System, Body Electrical Components, HVAC Controls, Power Accessories
Body And Interior:
Body Panels, Doors, Windows, Seats, Upholstery, Climate Control System (HVAC), Dashboard, Interior Trim
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Fluid Checks and Replacements, Filter Replacements, Lubrication
Diagnostics:
Troubleshooting Guides, Symptom-based Diagnostics, DTC (Diagnostic Trouble Code) interpretation and procedures, Electrical System Diagnostics
Repair:
Engine Overhaul, Transmission Repair/Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair/Replacement, Body Panel Repair
Installation:
Component Replacement Procedures, Accessory Installation Guidelines
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed wiring schematics and diagnostic flowcharts.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, allowing for quick navigation and keyword searching. Optimized for printing.
Print Quality
Print Quality Suitability:
High-resolution scans suitable for clear printing of text, diagrams, and illustrations.
Binding Type
Ideal Binding For Print:
Coil-bound or spiral-bound for lay-flat usability in a workshop environment.
Paper Type
Recommended Paper For Print:
Durable, thick paper stock (e.g., 24 lb bond or higher) to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
SOHC 2.0L (1995cc) 16-valve I4 (Engine Code: EAR)
Displacement:
2.0 Liters (1995 cc)
Bore X Stroke:
87.5 mm x 83.0 mm
Compression Ratio:
9.6:1
Performance
Horsepower Hp:
132 hp @ 6000 RPM (SOHC)
Torque Lb-Ft:
129 lb-ft @ 4800 RPM (SOHC)
Engine Variant Performance:
Some trims like ACR might have slight variations or performance tuning.
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Pump Pressure:
Approximately 38-45 PSI
Cooling System
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (typically Mopar orange)
Coolant Capacity:
Approximately 7.0 US Quarts (6.6 Liters)
Ignition System
Spark Plug Type:
NGK BKR5EK (or equivalent)
Spark Plug Gap:
0.044 inches (1.1 mm)
Lubrication System
Engine Oil Type:
SAE 5W-30 API Service Classification SG or SH
Engine Oil Capacity:
Approximately 4.5 US Quarts (4.3 Liters) with filter change
🔧 Transmission
Standard
Transmission Type:
Getrag 285 5-Speed Manual Transmission
Optional
Transmission Type:
Chrysler A604/41TE 4-Speed Automatic Transmission
Features
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Gear Oil
Automatic Transmission Fluid:
ATF+4 (Mopar)
Automatic Transmission Fluid Capacity:
Approximately 8.0 US Quarts (7.6 Liters) for fluid change and filter
📐 Dimensions
Exterior
Length:
160.7 inches (4082 mm)
Width:
66.9 inches (1700 mm)
Height:
53.0 inches (1346 mm)
Wheelbase:
104.4 inches (2650 mm)
Front Track:
57.5 inches (1460 mm)
Rear Track:
57.5 inches (1460 mm)
Weights
Curb Weight:
Approximately 2,550 - 2,750 lbs (1157 - 1247 kg) depending on trim and options
Gross Vehicle Weight Rating:
Approx. 3,550 lbs (1610 kg)
Towing Capacity:
Not Recommended/Rated
Cargo
Trunk Volume:
Approximately 13.1 cubic feet (371 Liters)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Four Stars (1998)
NHTSA Passenger Front Impact:
Four Stars (1998)
IIHS Side Impact Rating:
Poor (for early models without side airbags)
Active Features
ABS:
Optional on most trims, standard on ACR and some higher trims.
Traction Control:
Not typically available on this model year.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front 3-point height-adjustable seat belts, Rear 3-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. CD player optional on higher trims or as an aftermarket addition.
Speaker Configuration:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Connectivity Options:
Limited to factory radio features. No integrated Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Engine Coolant Flush:
Every 50,000 miles (80,000 km) or 3 years.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for platinum-tipped plugs (standard originally might have been copper, requiring ~30k replacement).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF+3 or ATF+4 (Mopar)
Known Issues
Common Wear Items:
Wheel bearings, front suspension components (ball joints, control arm bushings), rear axle bushings, clutch components (manual), automatic transmission solenoids.
Engine Specific:
Head gasket leaks (especially on early 16-valve engines if overheated), timing belt replacement (critical maintenance item).
Electrical Common:
Faulty window regulators, power lock actuators, instrument cluster failures.
Body Rust:
Rust can form on rocker panels, lower door edges, and wheel wells, particularly in areas with road salt.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (at the time of production)
Model Evolution
Generation:
First Generation (1995-2000)
Design Philosophy:
The Neon was Chrysler's answer to the growing compact import market, designed in Auburn Hills, Michigan, and intended to be a globally competitive vehicle. Known for its platform flexibility and driver engagement.
Production
Manufacturing Locations:
Belvidere, Illinois, USA; Toluca, Mexico
Production Period:
1994-2005 (across generations)
🏆 Awards & Recognition
Recognitions
Automobile Magazine All Stars:
The Dodge Neon was named an Automobile Magazine All-Star for 1997 and 1998, recognizing its sporty character and value.
Ratings
Consumer Reports Rankings:
Consumer Reports generally ranked the Neon in the average to below-average category for reliability during its production run, particularly concerning transmission and electrical issues.
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