Dodge Neon 1999 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Codes Chassis Code: P_Body 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, first-time car buyers, enthusiasts seeking...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

P_Body

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

Budget-conscious consumers, first-time car buyers, enthusiasts seeking DIY repair capabilities.

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protegé.

Key Features

Design:

Distinctive cab-forward design, spacious interior for its class, sporty handling (especially the ACR models).

Value Proposition:

Affordable pricing, good fuel economy, surprisingly robust performance when optioned with larger engines or performance packages.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Page Count

Total Pages:

1500+

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

All engine types, including SOHC and DOHC variants, internal components, cooling, lubrication, fuel delivery, ignition, emissions control.

Transmission:

Manual (5-speed) and Automatic (3-speed and 4-speed automatic transaxle) systems, including operation, diagnosis, repair, and overhaul.

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential, and related components.

Suspension:

Front MacPherson struts, rear torsion beam axle, control arms, ball joints, shock absorbers, springs, bushings, wheel alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, and associated components.

Brakes:

Front disc brakes, rear drum brakes (or disc brakes on some trims), hydraulic system, ABS system (if equipped), parking brake, component replacement, bleeding procedures.

Electrical:

Complete electrical system schematics, battery, charging system, starting system, lighting, ignition, instrument cluster, body control modules, power windows, locks, mirrors, wipers, horn, power antenna.

Body:

Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, dashboard, HVAC components.

HVAC:

Heating, Ventilation, and Air Conditioning system components, refrigerant handling, diagnosis, and repair.

Emissions:

Emissions control systems, catalytic converter, O2 sensors, EVAP system, EGR system, diagnosis and repair.

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement, tire rotation.

Diagnosis:

Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), electrical circuit testing, component testing procedures.

Repair:

Step-by-step repair instructions for all major vehicle systems, including engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair.

Disassembly Assembly:

Detailed instructions for dismantling and reassembling all major components and systems.

Specifications:

Torque specifications for all fasteners, electrical component testing specifications, alignment settings, fluid capacities, and other critical data.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle circuits.

Technical Depth

Depth:

Comprehensive, covering basic maintenance through complete engine and transmission rebuilds, including diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Quality:

High-resolution digital reproduction of original factory documentation.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

2.0L SOHC (16-valve) I4 (GAC / AGT)

Engine Displacement:

1996 cc (122 cu in)

Horsepower Sohc:

132 hp @ 6000 rpm

Torque Sohc:

130 lb-ft @ 4800 rpm

Optional Engine

Engine Code:

2.0L DOHC (16-valve) I4 (ACR / ESX)

Engine Displacement:

1996 cc (122 cu in)

Horsepower DOHc:

150 hp @ 6000 rpm (standard ACR)

Torque DOHc:

135 lb-ft @ 5000 rpm (standard ACR)

Performance Engine:

2.0L DOHC Turbocharged I4 (ACR Turbo / R/T Turbo - limited production, not standard on all 1999 models but covered in later manuals)

Performance Engine

Horsepower Turbo:

Approx. 180-190 hp (Varies by specific package)

Torque Turbo:

Approx. 190-200 lb-ft (Varies by specific package)

Fuel System

Induction:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded gasoline (87 octane recommended, higher may be specified for performance variants)

Cooling System

Coolant Type:

Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (e.g., Mopar 50/50 mix)

Lubrication

Oil Type:

SAE 5W-30 API Service SG or SH, or Certified for API Certified SG

Oil Capacity:

4.0 US quarts (3.8 liters) with filter change (for 2.0L engines)

🔧 Transmission

Standard

Type:

5-Speed Manual Transaxle

Optional

Type:

4-Speed Automatic Transaxle (41TE/42LE family)

Type Alt:

3-Speed Automatic Transaxle (A500/A518 family - less common on 1999 models, more prevalent in earlier generations)

Features

Manual Fluid Type:

Manual Transmission Fluid (MTF) - Refer to specific manual recommendations, often GL-4 specification.

Automatic Fluid Type:

ATF+4 (Chrysler's proprietary fluid, though earlier versions may have used ATF+3 or Dexron III equivalent. The manual will specify the exact type and change intervals for the 1999 model.)

Automatic Fluid Capacity:

Approx. 7.7 US quarts (7.3 liters) for 4-speed automatic with converter (check dipstick for accurate level).

📐 Dimensions

Exterior

Length:

162.9 inches (4138 mm)

Width:

66.9 inches (1700 mm)

Height:

53.2 inches (1351 mm) (Coupe) / 53.7 inches (1364 mm) (Sedan)

Wheelbase:

104.3 inches (2649 mm)

Weights

Curb Weight:

Approx. 2600-2800 lbs (1179-1270 kg) depending on configuration

Gross Vehicle Weight Rating:

Refer to VIN plate/vehicle data sticker

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

4 Stars (for 1999 model)

NHTSA Passenger Front Impact:

4 Stars (for 1999 model)

Active Features

Optional Anti-lock Braking System (ABS) on some trims.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Front and rear seat belts, pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.

Display:

Analog gauges for speedometer, tachometer, fuel, and temperature. Small LCD for odometer and trip meter.

Driver Assistance

Cruise Control:

Optional cruise control system on most models.

Connectivity

Aux Input:

N/A (No factory auxiliary input; aftermarket solutions available).

Bluetooth:

N/A (No factory Bluetooth connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using recommended synthetic blend or full synthetic oil. Severe service may require more frequent changes.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) for Platinum Plus spark plugs (if equipped), or 30,000 miles for conventional spark plugs.

Transmission Fluid Change:

Automatic: Every 60,000 miles (96,000 km) or every 4 years. Manual: Inspect as needed, change at higher mileage intervals (e.g., 100,000 miles) or if performance degrades.

Coolant Change Interval:

Every 5 years or 100,000 miles (160,000 km) for the initial change, then every 3 years or 60,000 miles (96,000 km) thereafter.

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 or Type MS-5747-D (Refer to manual for specific recommendation, often Chrysler's power steering fluid)

Known Issues

Engine:

Head gasket failures (especially on early SOHC engines), oil leaks from front crank seal, PCM (Powertrain Control Module) failure, intake manifold gasket leaks.

Transmission:

Automatic transmission hard shifting or delayed engagement, potential for torque converter issues.

Suspension Steering:

Front suspension creaks and rattles (worn bushings, ball joints), power steering pump whine or leaks.

Electrical:

Window regulator failures, dashboard warning light illumination (e.g., check engine, ABS), alternator issues.

Body Interior:

Door lock actuator failure, interior trim rattles, AC system leaks (evaporator).

📚 Vehicle History

Brand Heritage

Brand Parent Company:

Chrysler Corporation (at the time of manufacture)

Model Evolution

Generation:

First Generation (1995-1999)

Design Philosophy:

Cab-forward design inspired by sports cars, emphasizing interior space and aerodynamic efficiency.

Production

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA

Production Years:

1995-1999 (for the first generation)

🏆 Awards & Recognition

Recognitions

Automobile Magazine All Stars:

Awarded Automobile Magazine All-Star in 1997 for its class, highlighting its value and driving dynamics.

Consumer Reports:

Received mixed reviews from Consumer Reports regarding reliability in its early years, but improved in later model years. Specific ratings for 1999 are available for consultation.