Dodge Neon 1998 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1998 Codes Chassis Code: PG Platform: Chrysler PL (Platform Light) 👋 Introduction Market Position Segment: Compact Car Target Demographic: Value-oriented buyers,...

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标签: 1998 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

Platform:

Chrysler PL (Platform Light)

👋 Introduction

Market Position

Segment:

Compact Car

Target Demographic:

Value-oriented buyers, younger drivers, commuters.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Hyundai Elantra.

Key Features

Design Philosophy:

Bold, distinctive styling (especially the first generation), sporty handling, competitive pricing.

Engine Options:

Emphasis on fuel-efficient, peppy four-cylinder engines, with performance variants available.

Handling:

Multi-link rear suspension (on many models) contributed to surprisingly agile handling for its class.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF Download

Target Audience:

Professional Technicians, Advanced DIYers

Page Count

Estimated Page Count:

Over 1500 pages (typical for a full workshop manual)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, assembly, and troubleshooting for all engine components (cylinder head, block, pistons, crankshaft, camshaft, valvetrain, timing, lubrication, cooling).

Engine Performance:

Fuel delivery system (injection, pumps, injectors), ignition system (coils, plugs, sensors), emission control systems (EGR, EVAP), engine diagnostics and fault finding.

Transmission Manual:

Service and repair procedures for the Getrag A520, A525, and A535 manual transmissions, including clutch, gearbox, differentials, and shifter mechanisms.

Transmission Automatic:

Service and repair procedures for the Chrysler 31TH/32RH automatic transmissions, including torque converter, valve body, planetary gears, and electronic controls.

Drivetrain:

Front-wheel drive axle shafts, CV joints, wheel bearings, transaxle components, and seals.

Suspension:

Front and rear suspension components (struts, springs, control arms, ball joints, bushings, sway bars), alignment specifications, and troubleshooting.

Steering:

Power steering system (pump, rack and pinion, hoses, fluid), steering column, and wheel alignment procedures.

Brakes:

Front and rear brake systems (disc and drum), hydraulic components (master cylinder, calipers, wheel cylinders, brake lines), ABS system (if equipped), parking brake, and bleeding procedures.

Electrical System:

Complete wiring diagrams, component locations, fuse box layouts, charging system (alternator, battery), starting system (starter motor), lighting, instruments, and accessories.

Body And Frame:

Body panel removal and installation, doors, hood, trunk, glass, seals, interior trim, seat removal, and structural component repair.

HVAC:

Air conditioning system (compressor, refrigerant, evaporator, condenser), heater system (heater core), ventilation, and control mechanisms.

Diagnostics:

Diagnostic Trouble Codes (DTCs), on-board diagnostics (OBD-II), troubleshooting flowcharts, and symptom-based diagnostics.

Procedures Included

Routine Maintenance:

Oil change procedures, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, and belt inspection/replacement.

Major Repairs:

Engine rebuilds, transmission overhauls, clutch replacement, suspension component replacement, brake caliper and rotor replacement, radiator replacement, and exhaust system repairs.

Troubleshooting:

Systematic diagnosis of common and uncommon problems with step-by-step guides and diagnostic trees.

Specifications:

Torque specifications for all fasteners, fluid capacities, gap measurements (spark plugs, etc.), alignment angles, and electrical component resistances.

Technical Depth

Diagnostic Capabilities:

Includes diagnostic trouble codes (DTCs), sensor data interpretation, and procedures for using scan tools.

Repair Detail:

Comprehensive step-by-step repair procedures with detailed diagrams and illustrations for complete disassembly and reassembly of all major vehicle systems.

Rebuild Instructions:

Instructions for rebuilding major components such as engines, transmissions, and power steering racks.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

420A (1998 Dodge Neon SOHC)

Engine Type:

Inline 4-cylinder, SOHC (Single Overhead Camshaft)

Displacement:

2.0 Liters (1996 cc)

Bore X Stroke:

87.6 mm x 83.0 mm

Compression Ratio:

9.6:1

Performance

Horsepower:

132 hp @ 6000 rpm (SAE Net)

Torque:

127 lb-ft @ 4800 rpm (SAE Net)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPFI)

Fuel Type:

Unleaded Regular (87 Octane)

Engine Variants

Performance Engine Code:

DOHC 2.0L (420B) for ACR/R/ES models

Performance Horsepower:

150 hp (DOHC)

Performance Torque:

135 lb-ft (DOHC)

🔧 Transmission

Standard

Transmission Type Std:

Getrag A520 5-Speed Manual

Optional

Transmission Type Opt:

Chrysler 31TH/32RH 3-Speed Automatic

Features

Clutch Type:

Hydraulic Actuated Single Dry Plate

Automatic Features:

Torque converter lock-up, Park/Neutral safety switch.

📐 Dimensions

Exterior

Length:

160.3 inches

Width:

67.2 inches

Height:

53.3 inches

Wheelbase:

104.0 inches

Front Track:

58.0 inches

Rear Track:

58.2 inches

Interior

Front Headroom:

39.1 inches

Front Legroom:

42.6 inches

Rear Headroom:

36.5 inches

Rear Legroom:

31.5 inches

Cargo

Trunk Volume:

13.0 cu ft (Sedan)

Weights

Curb Weight Min:

2630 lbs (Base Coupe)

Curb Weight Max:

2830 lbs (ES Sedan)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not Rated (No Data Available)

NHTSA Front Impact Passenger:

Not Rated (No Data Available)

IIHS Crash Test Rating:

Acceptable (for some trims/years, but generally mixed reviews for this generation).

Active Features

Optional on lower trims, standard on ACR, R, ES.

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

Front three-point seat belts with pretensioners, rear lap and shoulder belts.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.

Display:

Analog gauges, basic digital odometer and trip meter. No central infotainment screen.

Driver Assistance

Cruise Control:

Optional on some trims.

Traction Control:

Not available.

Connectivity

Auxiliary Input:

Not available.

Bluetooth:

Not available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).

Engine Air Filter:

Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles).

Spark Plugs:

Replace every 100,000 miles (for platinum-tipped plugs, refer to manual for specific type).

Coolant Flush:

Every 100,000 miles or 5 years, whichever comes first.

Transmission Fluid Change Auto:

Inspect every 15,000 miles, change as needed (typically every 30,000-60,000 miles depending on driving).

Transmission Fluid Change Manual:

Inspect every 30,000 miles, change as needed (refer to manual for specific interval and fluid type).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API Certified (Refer to owner's manual or manual for exact specification).

Engine Oil Capacity:

4.0 Quarts (3.8 Liters) with filter change.

Coolant Type:

Chrysler OAT (Organic Additive Technology) or equivalent HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant.

Power Steering Fluid:

Chrysler Type 2 PSF or equivalent ATF (Dexron III/Mercon).

Automatic Transmission Fluid:

ATF+3 (MS-7176E) or ATF+4 (MS-9602) compliant fluid.

Manual Transmission Fluid:

API GL-4 SAE 75W-90 Synthetic Gear Lubricant (Specifics vary by transmission model, consult manual).

Known Issues

Engine Problems:

Head gasket leaks, intake manifold gasket leaks, oil leaks (especially from valve cover and oil pan), timing belt tensioner failure (on DOHC engines).

Transmission Problems:

Manual transmissions can develop noisy bearings or synchro issues. Automatic transmissions can suffer from hard shifting or delayed engagement.

Suspension Problems:

Worn ball joints, strut mounts, and control arm bushings can lead to clunking noises and poor handling.

Electrical Problems:

Issues with the Power Control Module (PCM) or sensors (crankshaft position, camshaft position), faulty window regulators, and interior light failures.

HVAC Problems:

Blend door actuator failures, leaks in the AC system, and heater core leaks.

Body Problems:

Rust issues, particularly around wheel wells and rocker panels, door lock actuator failure.

📚 Vehicle History

Brand Heritage

Brand Focus:

Chrysler's performance and value-oriented compact car brand, known for its distinctive styling and engaging driving dynamics.

Model Evolution

Generation Introduction:

First generation introduced for the 1995 model year, designed by Tom Gale. The 1998 model is part of this first generation.

Design Updates:

The 1998 model year saw minor revisions and updates to features and packaging compared to earlier models in the first generation.

Performance Variants:

High-performance versions like the Neon ACR (American Club Racer) and R/T were available, offering sport-tuned suspension and more powerful engines.

Production

Production Years:

1995-1999 (First Generation)

Manufacturing Locations:

Belvidere Assembly Plant, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Import Recognition:

Car and Driver's Ten Best list in 1997.

Ratings

Consumer Reports Reliability:

Mixed to below average reliability ratings for this generation, with specific issues noted in the manual.