Dodge Neon SRT-4 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Year: 2004 Codes Chassis Code: PT Engine Code: EBC (2.4L Turbocharged) 👋 Introduction Market Position Market Segment: Sport Compact / Performance...

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标签: 2004 Car Cars Dodge Neon Neon SRT-4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Neon SRT-4

Year:

Codes

Chassis Code:

Engine Code:

EBC (2.4L Turbocharged)

👋 Introduction

Market Position

Market Segment:

Sport Compact / Performance Sedan

Target Audience:

Enthusiast owners, DIY mechanics, performance tuners, and professional repair shops.

Competitive Analysis

Competitive Advantage:

Provides factory-level detail and accuracy, enabling owners to perform professional-level repairs and maintenance, saving significant labor costs compared to dealership services.

Key Features

Accessibility:

Instant download and print-on-demand functionality allows users to access specific repair procedures as needed, without carrying a bulky physical manual.

Cost Effectiveness:

Priced to offer substantial savings over dealership labor rates, easily recouping its cost with even minor DIY repairs or maintenance.

Digital Advantage:

Ability to back up the digital file, ensuring long-term access and preventing data loss, unlike some competitor manuals with restrictive licensing.

📋 Manual Details

Coverage Areas

Primary Coverage:

2004 Dodge Neon SRT-4 (PT Chassis)

Secondary Coverage:

General maintenance and repair procedures applicable to the Dodge Neon platform, with specific SRT-4 performance enhancements highlighted.

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Digital (CD-ROM based, distributed as PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing belt/chain, valve train, seals and gaskets.

Engine Performance:

Turbocharger system, intercooler, fuel injection, ignition system, emissions control, ECU/PCM operation and diagnostics, boost control, fuel pump, injectors.

Transmission:

Manual Transmission (Getrag Getrag 283), clutch system, drive axles, differentials, transmission fluid specifications and replacement.

Brakes:

Front and rear brake systems, hydraulic lines, master cylinder, brake calipers, brake pads, rotors, ABS system diagnostics and components, parking brake.

Suspension:

Front and rear suspension components (struts, springs, control arms, sway bars, bushings), alignment specifications, wheel bearing replacement.

Steering:

Steering gear, power steering system, steering column, tie rods, steering angle sensor (if applicable).

Electrical System:

Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).

HVAC:

Heating, ventilation, and air conditioning system operation, components (compressor, evaporator, condenser, blower motor), refrigerant handling, diagnostics.

Body And Interior:

Body panels, doors, hoods, trunk, interior trim, seats, airbags, dashboard assembly, glass replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), scan tool procedures, component testing, circuit diagnostics.

Procedures Included

Routine Maintenance:

Oil change, filter replacement, spark plug replacement, air filter replacement, coolant flush, brake fluid replacement, tire rotation.

Engine Repair:

Head gasket replacement, piston ring replacement, bearing replacement, timing belt replacement, turbocharger service, fuel injector service.

Transmission Repair:

Clutch replacement, transmission fluid and filter change, seal replacement, gearbox disassembly and reassembly.

Brake Repair:

Brake pad and rotor replacement, brake caliper overhaul, brake line replacement, ABS bleeding procedures.

Suspension And Steering Repair:

Strut and shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement.

Electrical Troubleshooting:

Diagnosing starting and charging issues, lighting system faults, power window/lock malfunctions, using wiring diagrams.

HVAC Service:

Refrigerant recharging, component replacement (compressor, drier), leak detection, blower motor replacement.

Bodywork And Collision Repair:

Panel replacement, door alignment, glass replacement, structural repair guidelines (limited).

Technical Depth

Depth Of Information:

Comprehensive. Covers everything from basic maintenance to complex component overhauls and diagnostics.

Diagnostic Procedures:

Detailed diagnostic flowcharts and procedures for identifying and resolving common and complex issues.

Technical Illustrations:

Includes detailed diagrams, exploded views, and photographic illustrations for clarity in disassembly, assembly, and component identification.

Torque Specifications:

Precise torque values for all critical fasteners and components.

Special Tools:

Lists and descriptions of specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Print Quality:

High-resolution digital images and text, suitable for clear printing.

Binding Type

Binding Type:

N/A (Digital Format - Print-on-demand)

Paper Type

Paper Type:

N/A (Digital Format - User dependent)

Compatibility

Software Requirements:

PC or Mac with Internet access and Adobe Acrobat Reader (latest version recommended).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-Cylinder, Turbocharged and Intercooled

Displacement:

2.4 Liters (2429 cc)

Engine Code:

Bore X Stroke:

87.6 mm x 100.0 mm

Compression Ratio:

8.1:1

Performance

Horsepower:

205 hp @ 5800 rpm

Torque:

205 lb-ft @ 3600 rpm

Turbocharger Type:

Mitsubishi TD04-13G

Boost Pressure:

15 psi (1.03 bar) (approx.)

Fuel System

Fuel Induction:

Multi-point Fuel Injection (MPI) with Turbocharging

Fuel Type:

91 Octane (Premium Unleaded Gasoline) recommended

Fluid Capacity

Engine Oil Capacity:

4.5 quarts (4.2 liters) with filter

Fluid Specification

Engine Oil Specification:

SAE 5W-30 (API SG or higher)

Cooling System

Coolant Capacity:

7.5 quarts (7.1 liters)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Transmission Model:

Getrag Getrag 283

Features

Gear Ratios:

1st: 3.46, 2nd: 2.06, 3rd: 1.38, 4th: 1.06, 5th: 0.78, Reverse: 3.25, Final Drive: 4.05

Fluid Capacity

Transmission Fluid Capacity:

2.1 quarts (2.0 liters)

Fluid Specification

Transmission Fluid Specification:

API GL-3 or GL-4, SAE 75W-90 (Synthetic recommended)

📐 Dimensions

Exterior

Length:

174.4 inches (4430 mm)

Width:

67.4 inches (1712 mm)

Height:

55.5 inches (1410 mm)

Wheelbase:

104.3 inches (2649 mm)

Weights

Curb Weight:

2968 lbs (1346 kg)

Wheels And Tires

Wheel Size:

17 x 6.0 inches

Tire Size:

205/50R17

Bolt Pattern:

5 x 100 mm

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Not explicitly rated for 2004 SRT-4, but standard Neon rated 'Good' in frontal offset (IIHS)

NHTSA Passenger Front Impact:

Not explicitly rated for 2004 SRT-4, but standard Neon rated 'Good' in frontal offset (IIHS)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

Three-point front seatbelts with pretensioners, three-point rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player. Optional Infinity speaker system.

Display:

Basic instrument cluster with tachometer, speedometer, fuel, and temperature gauges. Optional trip computer.

Driver Assistance

Cruise Control:

Standard cruise control

Anti Theft:

Standard immobilizer system

Connectivity

Power Features:

Optional power windows, power door locks, power mirrors.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Inspect more frequently under severe driving conditions.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) using recommended spark plugs (e.g., NGK BKR7E).

Coolant Flush Interval:

Every 100,000 miles (160,000 km) or 5 years, whichever comes first.

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or as needed based on driving conditions.

Fluid Specifications

Brake Fluid Specification:

DOT 3 (or DOT 4 for improved performance).

Power Steering Fluid Specification:

Mopar ATF+4 or equivalent.

Known Issues

Common Issues:

Clutch wear and failure, turbocharger oil feed line issues (potential for oil starvation), exhaust manifold cracking, fuel injector o-ring leaks, PCM capacitor failure.

Maintenance Tips:

Regularly inspect the turbo oil feed line for kinks or blockages, use high-quality oil and filters, and address any boost leaks promptly.

📚 Vehicle History

Brand Heritage

Dodge Performance:

Dodge has a long history of producing performance-oriented vehicles, from muscle cars to modern performance sedans and trucks.

Model Evolution

Neon Generations:

The Neon SRT-4 is part of the second generation Dodge Neon (2000-2005), a significant redesign from the original Neon.

Srt Division Introduction:

The SRT (Street & Racing Technology) division was established by Chrysler to enhance vehicle performance across various brands, and the Neon SRT-4 was a key model in its early portfolio.

Production

Production Period:

2003-2005

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Praised by automotive media for its performance value and aggressive styling upon release.

Motor Trend Award:

While not a specific 'Car of the Year', it was recognized for its performance class.