2004 DODGE Neon SRT-4 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Year: 2004 Codes Platform: PL Vin Character Model Year: 4 👋 Introduction Market Position Segment: Compact performance sedan Target Audience: Enthusiasts,...

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标签: 2004 Car Cars Dodge Misc Neon SRT-4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Neon SRT-4

Year:

Codes

Platform:

Vin Character Model Year:

👋 Introduction

Market Position

Segment:

Compact performance sedan

Target Audience:

Enthusiasts, performance-oriented drivers, DIY mechanics

Competitive Analysis

Key Competitors:

Subaru WRX, Mitsubishi Lancer Evolution, Volkswagen GTI

Key Features

Distinctive Selling Points:

Turbocharged engine, aggressive styling, potent performance for its price point

Manual Value Proposition:

Provides dealership-level technical data for DIY enthusiasts and independent repair shops.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete vehicle service and repair

Trim Levels Covered:

SRT-4

Page Count

Estimated Pages:

Approximately 2000+

Manual Type

Type:

Workshop Service Repair Manual (WSRM)

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, emissions control

Engine Performance:

Turbocharger system, intercooler, engine control module (ECM) diagnostics

Transmission:

Manual transmission (T850), clutch system, drive axles, mounts

Brakes:

Hydraulic system, ABS, front and rear brake components, parking brake

Steering:

Power steering system, steering column, linkage

Suspension:

Front and rear suspension components, alignment, shock absorbers, springs

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, wiring diagrams

HVAC:

Heating, ventilation, air conditioning system, components, refrigerant handling

Body Exterior:

Body panels, doors, hood, trunk, bumpers, glass, mirrors

Body Interior:

Seating, dashboard, trim panels, airbags, seat belts

Chassis:

Frame, subframes, corrosion protection

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Diagnostics:

Troubleshooting charts, symptom-based diagnosis, diagnostic trouble codes (DTCs)

Repair:

Component removal, installation, overhaul, replacement procedures

Adjustment:

Wheel alignment, clutch adjustment, brake adjustment

Specifications:

Torque specifications, clearances, fluid capacities, resistance values

Wiring Diagrams:

Detailed electrical circuit diagrams for all systems

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds

Diagnostic Tools:

Information on necessary special tools and diagnostic equipment

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick access to information

Print Quality

Printability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

GEMA (G-Engine A)

Engine Type:

Inline 4-cylinder, turbocharged and intercooled

Displacement:

2.4 Liters (2429 cc)

Bore X Stroke:

87.5 mm x 101.0 mm

Compression Ratio:

8.1:1

Performance

Horsepower:

230 hp @ 5800 rpm

Torque:

250 lb-ft @ 3600 rpm

Turbocharger Model:

Garrett GT1749G

Boost Pressure Regulated:

16.5 psi (1.14 bar)

Fuel System

Fuel Delivery:

Sequential multi-port fuel injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Injector Flow Rate:

360 cc/min

Engine Management

ECM Manufacturer:

Siemens

🔧 Transmission

Standard

Type:

Getrag T850 5-speed manual

Features

Gear Ratios 1St:

3.154

Gear Ratios 2Nd:

1.895

Gear Ratios 3Rd:

1.286

Gear Ratios 4Th:

0.970

Gear Ratios 5Th:

0.744

Final Drive Ratio:

3.545

Clutch Type:

Hydraulically actuated, single dry plate

Transmission Fluid

Fluid Type:

Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)

Fluid Capacity:

2.2 liters (2.3 US quarts)

📐 Dimensions

Exterior

Length:

174.4 inches (4430 mm)

Width:

67.4 inches (1712 mm)

Height:

55.7 inches (1415 mm)

Wheelbase:

104.3 inches (2649 mm)

Front Track:

58.2 inches (1478 mm)

Rear Track:

57.9 inches (1471 mm)

Ground Clearance:

5.2 inches (132 mm)

Weights

Curb Weight:

2970 lbs (1347 kg)

Gross Vehicle Weight Rating:

3790 lbs (1719 kg)

Cargo

Trunk Volume:

13.1 cubic feet (371 liters)

Wheels And Tires

Standard Wheel Size:

17 x 7.5 inches

Standard Tire Size:

225/45R17

Bolt Pattern:

5 x 100 mm

Offset:

+42 mm

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

5-star

NHTSA Front Passenger Impact:

5-star

NHTSA Side Driver Impact:

4-star

NHTSA Side Rear Passenger Impact:

4-star

IIHS Frontal Offset:

Active Features

Standard (4-wheel disc brakes with ABS)

Traction Control:

Standard

Passive Features

Airbags Front:

Standard advanced multi-stage driver and front-passenger airbags

Airbags Side:

Optional front-seat side-impact airbags

Seat Belts:

3-point active-locking seat belts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Optional Infinity II premium audio system with amplifier and subwoofer

Head Unit Features:

AM/FM stereo, CD player, optional cassette player

Driver Assistance

Standard anti-lock braking system

Traction Control:

Standard traction control system

Connectivity

Cruise Control:

Standard

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult manual for specifics)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed

Spark Plug Replacement:

Every 30,000-60,000 miles (refer to manual for specific plug type and gap)

Timing Belt Replacement:

Not applicable (Timing chain is used)

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years

Fluid Specifications

Engine Oil Type:

SAE 5W-40 Synthetic (preferred for turbocharged engines)

Engine Oil Capacity:

4.5 quarts (4.3 liters) with filter

Coolant Type:

HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, blue or orange color

Power Steering Fluid:

Mopar Power Steering Fluid or Dexron III/Mercon ATF

Brake Fluid Type:

DOT 3

Known Issues

Common Problems Engine:

Cracked exhaust manifold (due to heat), turbo oil feed line restrictions, piston ring wear, clutch chatter

Common Problems Suspension:

Worn control arm bushings, premature strut failure

Common Problems Electrical:

Faulty radiator fan control module, issues with window regulators

Common Problems Transmission:

Transmission mount wear, synchro issues in high-mileage transmissions

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Group LLC (formerly DaimlerChrysler)

Model Evolution

Neon Introduction:

The Dodge Neon was first introduced in 1994 as a compact car, replacing the Dodge Shadow and Plymouth Sundance.

Srt Development:

The SRT (Street and Racing Technology) division developed the SRT-4 variant, transforming the Neon into a potent performance machine.

Second Generation Neon:

The 2004 model is part of the second generation Neon (2000-2005), which featured a redesigned exterior and interior.

Production

Manufacturing Plant:

Belvidere, Illinois, USA

Production Years

Srt-4 Production Run:

2003-2005

🏆 Awards & Recognition

Recognitions

Car And Driver Tenth Best:

Named to Car and Driver's 10Best list for 2003 and 2004