DODGE NEON SRT4 Service Repair Manual 2003-2005

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Years: 2003-2005 Chassis Code: PT Codes Engine Code Primary: ECN (2.4L DOHC Turbocharged) 👋 Introduction Market Position Segment: Compact Performance Sedan...

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类型: Car

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标签: 2003 2004 2005 Car Cars Dodge Misc NEON SRT4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Neon SRT-4

Years:

2003-2005

Chassis Code:

Codes

Engine Code Primary:

ECN (2.4L DOHC Turbocharged)

👋 Introduction

Market Position

Segment:

Compact Performance Sedan / Hot Hatch

Target Audience:

Enthusiasts, DIY mechanics, performance tuning community.

Competitive Analysis

Competitors Early 2000S:

Subaru WRX, Mitsubishi Lancer Evolution, Volkswagen GTI, Honda Civic Si.

Key Features

Performance Focus:

Turbocharged engine, sport-tuned suspension, aggressive styling.

Value Proposition:

Affordable entry into the performance car market.

Manual Purpose

Goal:

Empower owners and technicians to perform all necessary servicing and repairs.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

All mechanical and electrical systems, bodywork, and diagnostics.

Page Count

Estimated Pages:

Over 2000 pages (typical for this level of detail)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, lubrication, cooling system, timing.

Engine Performance:

Turbocharger system, intercooler, fuel injection, ignition system, emissions control.

Transmission:

Manual transmission (Getrag), clutch system, drivetrain, axles.

Brakes:

Hydraulic system, ABS, front and rear brake assemblies, parking brake.

Suspension:

Front and rear suspension, steering system, wheel alignment.

Electrical:

Battery, charging system, starting system, lighting, instrument cluster, body electrical, comfort systems.

HVAC:

Air conditioning, heating, ventilation.

Body And Frame:

Exterior panels, interior trim, glass, chassis structure.

Diagnostics:

Diagnostic Trouble Codes (DTCs), scan tool procedures, wiring diagrams, component testing.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, tire rotation.

Component Removal Installation:

Detailed step-by-step instructions for all major components.

Troubleshooting:

Systematic diagnostic flowcharts for common and uncommon issues.

Rebuilding Procedures:

Instructions for rebuilding engine, transmission, and other major assemblies.

Specifications And Tolerances:

Torque values, clearances, wear limits for all serviceable parts.

Technical Depth

Depth:

Comprehensive, covering everything from basic DIY tasks to advanced mechanical and electrical repairs, suitable for professional technicians and experienced enthusiasts.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content for quick access to information.

Printability:

Printable pages for workshop use.

Print Quality

Quality:

Professional quality, high-resolution images and diagrams.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Description:

2.4L DOHC 16-valve turbocharged inline-4 (World Engine variant)

Engine Code:

Displacement:

2378 cc (145 cubic inches)

Performance

Horsepower:

205 hp @ 5200 rpm (2003-2004), 215 hp @ 5400 rpm (2005)

Torque:

240 lb-ft @ 3600 rpm (2003-2004), 245 lb-ft @ 3600 rpm (2005)

Boost Pressure Stock:

Approximately 15-18 psi

Fuel System

Induction:

Turbocharged with air-to-water intercooler

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Management

ECU Type:

Proprietary Chrysler Engine Control Unit (ECU)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission (Getrag 282/283)

Optional

Type:

None (only manual transmission offered for SRT-4)

Features

Clutch Type:

Hydraulically actuated, single dry plate

Gear Ratios Estimated:

Final Drive: 4.05:1; 1st: 3.45, 2nd: 1.94, 3rd: 1.37, 4th: 1.03, 5th: 0.79

Fluid Specifications

Transmission Fluid Type:

MS-53576-AA (or equivalent manual transmission fluid, e.g., Red Line MT-90)

Capacity:

Approx. 2.1 liters (2.2 quarts)

📐 Dimensions

Exterior

Length:

174.7 inches (4437 mm)

Width:

67.7 inches (1720 mm)

Height:

55.5 inches (1410 mm)

Wheelbase:

104.0 inches (2642 mm)

Ground Clearance:

Approx. 5.5 inches (140 mm)

Cargo

Trunk Volume:

Approx. 13.6 cubic feet

Weights

Curb Weight:

Approx. 2985 lbs (1354 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 3930 lbs (1783 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not rated or likely 4/5 stars depending on specific year/testing.

NHTSA Front Impact Passenger:

Not rated or likely 4/5 stars depending on specific year/testing.

IIHS Front Overlap:

Marginal (for earlier models of the Neon platform, SRT-4 specifics may vary)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional Traction Control System (TCS) on some models

Limited Slip Differential:

Not standard, but a common aftermarket upgrade.

Passive Features

Airbags Front:

Driver and passenger front airbags

Airbags Side:

Optional front side-impact airbags on some models.

Seatbelts:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Head Unit:

Factory AM/FM/CD player with 4 or 6 speaker system.

Instrument Cluster:

Sport-themed cluster with tachometer, boost gauge (on some trims), oil pressure, and voltmeter.

Driver Assistance

Cruise Control:

Standard cruise control.

Connectivity

Auxiliary Input:

Not typically equipped with standard auxiliary input; aftermarket solutions common.

Performance Tech

Factory Tuning:

ECU tuning from factory to optimize turbo performance.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (or 3-6 months) with synthetic oil recommended.

Air Filter Replacement:

Every 15,000-30,000 miles, or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000-60,000 miles (depending on plug type, hotter plugs for performance).

Timing Belt Replacement:

Not applicable; uses a timing chain.

Coolant Flush:

Every 30,000-50,000 miles or 2-4 years.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (preferred for turbocharging)

Engine Oil Capacity:

Approx. 4.5 quarts (4.2 liters) with filter.

Coolant Type:

Mopar Antifreeze/Coolant HOAT (50/50 mix)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Mounts:

Can degrade and cause excessive vibration.

Turbocharger Wear:

Turbo seals can fail, leading to oil consumption or smoke.

Clutch Wear:

Stock clutch can wear prematurely with aggressive driving.

Suspension Components:

Struts, ball joints, and bushings can wear over time.

Fuel Injectors:

Can become clogged, affecting performance.

Wiper Motor:

Can fail, leading to non-functional wipers.

📚 Vehicle History

Brand Heritage

Dodge Performance Division:

SRT (Street and Racing Technology) division's focus on developing performance variants.

Model Evolution

Neon Platform Genesis:

Based on the second-generation Dodge Neon platform (introduced for 2000 model year).

Srt4 Development:

Developed by SRT engineers to create a competitive affordable compact sports car.

Production

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA

Production Years:

2003-2005

Total Units Produced Estimate:

Approximately 25,000 units globally.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Featured on Car and Driver's 10Best list for 2004.

Ratings

Edmunds Review Summary:

Praised for its performance-per-dollar value and engaging driving experience.

Certifications

Srt Engineering:

Designed and validated by SRT engineers.