Dodge Neon SRT4 2003-2005 Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Model Code: PT Codes Production Code: AGP (2003-2005) 👋 Introduction Market Position Positioning: High-performance compact sedan targeting enthusiasts seeking affordable, yet...

26 people are viewing this right now

类型: Car

斯库: 314650

标签: 2003 2004 2005 Car Cars Dodge Neon Neon SRT4

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Neon SRT-4

Model Code:

Codes

Production Code:

AGP (2003-2005)

👋 Introduction

Market Position

Positioning:

High-performance compact sedan targeting enthusiasts seeking affordable, yet potent, turbocharged street performance.

Competitive Analysis

Competitors:

Subaru WRX, Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI.

Key Features

Performance Focus:

Emphasizes its aggressive styling, turbocharged engine power, and performance-oriented suspension and braking systems.

Value Proposition:

Offers a compelling blend of performance and affordability, often outperforming competitors at a lower price point.

📋 Manual Details

Coverage Areas

Years Covered:

2003, 2004, 2005

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of the 2.4L DOHC Turbocharged engine (GEMA engine variant specific to SRT-4).

Engine Performance:

Turbocharger system, intercooler, intake and exhaust manifolds, fuel injection, ignition system, engine control module (ECM) calibration and diagnostics.

Transmission Manual:

Getrag NV4500 (modified for SRT-4) manual transmission service, clutch system, shifter linkage.

Transmission Automatic:

Not applicable to SRT-4 models.

Drivetrain:

Front-wheel drive system, differential, CV axles, wheel bearings.

Suspension Front:

MacPherson strut design, control arms, ball joints, sway bar, steering knuckle, spring and shock absorber assembly.

Suspension Rear:

Independent trailing arm design, shock absorbers, springs, control links, hub assembly.

Brakes Front:

4-piston caliper Brembo brake system, vented rotors, brake pads, caliper assembly, brake lines, ABS components.

Brakes Rear:

Single-piston caliper brake system, vented rotors, brake pads, caliper assembly, brake lines, ABS components.

Steering:

Power rack-and-pinion steering system, steering column, intermediate shaft, tie rod ends.

Electrical System:

Complete wiring diagrams, fuse box locations, relay assignments, battery, alternator, starter, lighting systems, horn, wipers, power accessories.

Electronic Controls:

Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), diagnostic trouble codes (DTCs), sensor operation and testing.

Body Exterior:

Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, spoiler, mirrors, glass, weatherstripping.

Body Interior:

Dashboard, instrument cluster, center console, seating, interior trim panels, airbag system service, seat belts.

HVAC:

Air conditioning system, heater core, blower motor, climate controls, refrigerant handling and charging.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emissions (EVAP) system.

Procedures Included

Scheduled Maintenance:

Detailed procedures for oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake service.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.

Repair Overhaul:

Step-by-step instructions for component removal, repair, and reinstallation, including major engine and transmission overhauls.

Diagnostics Testing:

Procedures for testing sensors, actuators, electrical circuits using multimeters and oscilloscopes, diagnostic tool usage.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Print Quality

Image Resolution:

High-resolution scans of original factory documentation, suitable for printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

GEMA (specifically the turbo variant)

Displacement:

2378 cc (2.4 Liters)

Configuration:

Inline 4-Cylinder (I4)

Aspiration:

Turbocharged with intercooler

Valve Train:

DOHC (Dual Overhead Camshafts), 16 Valves

Bore X Stroke:

87.5 mm x 99.0 mm

Compression Ratio:

8.1:1

Performance

Horsepower:

215 hp @ 5800 rpm (2003), 230 hp @ 5200 rpm (2004-2005)

Torque:

245 lb-ft @ 3200 rpm (2003), 250 lb-ft @ 3200 rpm (2004-2005)

Redline:

6500 rpm

Fuel System

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Turbocharger Details:

Garrett GT28RS (or similar specification for the era), Wastegate controlled boost.

🔧 Transmission

Standard

Type:

Getrag NV4500 (modified) 5-speed manual transmission

Features

Clutch:

Hydraulically Actuated Single Plate Clutch

Gear Ratios:

Specifics vary slightly by year but generally optimized for performance. Consult manual for exact ratios.

Differential:

Limited-Slip Differential (LSD) often included as standard or part of performance packages.

📐 Dimensions

Exterior

Length:

Approx. 4516 mm (177.8 in)

Width:

Approx. 1743 mm (68.6 in)

Height:

Approx. 1422 mm (55.9 in)

Wheelbase:

Approx. 2600 mm (102.4 in)

Front Track:

Approx. 1490 mm (58.7 in)

Rear Track:

Approx. 1485 mm (58.5 in)

Weights

Curb Weight:

Approx. 1360-1390 kg (2998-3062 lbs)

Gross Vehicle Weight Rating:

Consult specific model documentation.

Cargo

Trunk Volume:

Approx. 0.37 m³ (13.1 cu ft)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Good (2003)

NHTSA Front Passenger:

Good (2003)

IIHS Moderate Overlap Front:

Acceptable (2004)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Brake Bias:

Electronic Brake-force Distribution (EBD) often integrated with ABS.

Passive Features

Airbags Front:

Dual front airbags

Airbags Side:

Optional side curtain airbags or side impact airbags (depending on package/year).

Seat Belts:

3-point seat belts with pretensioners

Child Seat Anchors:

LATCH system

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional premium audio systems.

Display:

Basic digital or analog instrument cluster; no advanced infotainment displays typical of modern vehicles.

Driver Assistance

Cruise Control:

Standard cruise control

Limited Driver Aids:

Focus is on mechanical performance; limited electronic driver aids beyond ABS and Traction Control.

Connectivity

Connectivity Features:

Basic connectivity, typically with an auxiliary input for aftermarket audio upgrades.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 6 months, using synthetic oil recommended for turbocharged engines.

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plug Replacement:

Every 30,000-50,000 miles (NGK Iridium recommended for performance).

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years.

Transmission Fluid Change:

Every 30,000-50,000 miles, depending on driving conditions. Use specified manual transmission fluid.

Brake Fluid Change:

Every 2-3 years or 30,000 miles.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (Chrysler MS-6395 compliant)

Engine Oil Capacity:

4.5 US quarts (4.3 Liters) with filter change

Transmission Fluid Type:

API GL-4 SAE 75W-90 Synthetic Gear Oil

Coolant Type:

HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Mopar OAT or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4, Premium Heavy Duty Brake Fluid

Power Steering Fluid:

Chrysler Power Steering Fluid (or Pentosin CHF 11S equivalent).

Known Issues

Engine Mounts:

Excessive vibration due to worn engine mounts, particularly the torque strut mount.

Turbo Charger:

Oil leaks, wastegate issues, or failure of the turbocharger itself if not properly maintained or serviced.

Suspension Bushings:

Wear in control arm bushings and suspension links can lead to clunking noises and poor handling.

Clutch Assembly:

Clutch wear or hydraulic system issues can affect clutch engagement and operation.

Ignition System:

Coil pack failures or spark plug issues can lead to misfires.

Fuel Injectors:

Clogging or failure of fuel injectors can affect engine performance and fuel delivery.

📚 Vehicle History

Brand Heritage

Dodge Performance Legacy:

Dodge has a long history of performance vehicles, particularly with its SRT (Street and Racing Technology) division.

Model Evolution

Neon Genesis:

The Dodge Neon was introduced in 1994 as Chrysler's compact offering, evolving through several generations.

Srt4 Introduction:

The SRT-4 variant debuted for the 2003 model year, transforming the standard Neon into a potent performance car.

Srt4 Enhancements:

Received continuous updates, including engine power increases and suspension tuning between 2003 and 2005.

Production

Production Period:

2003-2005

Assembly Location:

Belvidere Assembly Plant, Illinois, USA

🏆 Awards & Recognition

Recognitions

Performance Accolades:

Often praised by automotive journalists for its performance-to-price ratio and spirited driving characteristics.

Scca Popularity:

Popular in grassroots motorsports and autocrossing events due to its affordable performance and aftermarket support.