Dodge Neon SRT4 Complete Workshop Service Repair Manual 2003 2004 2005

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Model Years: 2003, 2004, 2005 Body Style: Compact Sedan Codes Platform Code: PT Cruiser platform (GSE2) 👋 Introduction Market Position Segment:...

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标签: 2003 2004 2005 Car Cars Dodge Misc Neon SRT4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Neon SRT-4

Model Years:

2003, 2004, 2005

Body Style:

Compact Sedan

Codes

Platform Code:

PT Cruiser platform (GSE2)

👋 Introduction

Market Position

Segment:

Performance Compact Sedan

Target Audience:

Enthusiast drivers, DIY mechanics, and professional automotive technicians

Competitive Analysis

Key Competitors:

Honda Civic Si, Acura RSX, Mitsubishi Lancer Ralliart, Subaru WRX (earlier generations)

Key Features

Performance Focus:

Designed specifically for the high-performance SRT-4 variant.

Completeness:

Offers a comprehensive repository of all service and repair information, crucial for maintaining this specialized vehicle.

📋 Manual Details

Coverage Areas

Coverage:

Complete Workshop Service and Repair

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine Assembly, Cylinder Head, Crankshaft, Pistons, Connecting Rods, Timing System, Lubrication System, Cooling System

Engine Performance:

Fuel System, Ignition System, Turbocharging System, Emission Controls

Transmission Manual:

Manual Transmission (Getrag® A520), Clutch, Shift Linkage

Transmission Automatic:

Not Applicable (SRT-4 was manual only)

Drivetrain:

Front Wheel Drive System, Axles, Differential

Brakes:

Front Disc Brakes (performance), Rear Disc Brakes, ABS System, Parking Brake

Suspension:

Front Suspension (MacPherson Strut), Rear Suspension (Multi-link), Springs, Shock Absorbers, Bushings

Steering:

Power Rack and Pinion Steering System

Electrical System:

Battery, Charging System, Starting System, Ignition System, Lighting System, Instrument Cluster, Gauges, Power Accessories

Body And Chassis:

Body Panel Removal/Installation, Doors, Hood, Trunk, Bumpers, Interior Trim, Structural Components

Heating Ventilation Air Conditioning:

HVAC System Components, Refrigerant Handling, Climate Controls

Safety Restraint System:

Airbag System, Seatbelts

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake, Transmission), Filter Replacements, Spark Plug Replacement, Belt Inspection/Replacement

Diagnostics And Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Charts, Component Testing Procedures

Repair:

Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair

Adjustment:

Clutch Adjustment, Throttle Cable Adjustment, Parking Brake Adjustment

Installation And Removal:

Component Removal and Installation for all major systems

Technical Depth

Depth:

Comprehensive. Covers everything from basic fluid changes and inspections to complete engine and transmission overhauls and advanced electrical diagnostics.

Detail Level:

Step-by-step instructions with detailed diagrams, torque specifications, clearances, and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for quick access to information

Print Quality

Print Readability:

High-resolution scans suitable for printing key sections or the entire manual.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Quality:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

DOHC Inline 4-cylinder with Turbocharger and Intercooler

Displacement:

2.4 Liters (2429 cc)

Performance

Horsepower:

205 hp @ 5800 rpm (2003-2004), 215 hp @ 5800 rpm (2005)

Torque:

240 lb-ft @ 3200 rpm (2003-2004), 245 lb-ft @ 3400 rpm (2005)

Turbocharger Boost:

Approx. 14-15 psi

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI), High-flow fuel injectors

Recommended Fuel:

91 Octane (Premium Unleaded)

Engine Features

Engine Management:

Chrysler's NGC (Next Generation Controller) ECU with advanced tuning capabilities

Engine Design:

Aluminum block and head, cast-iron cylinder liners

🔧 Transmission

Standard

Type:

Getrag® A520 5-speed Manual Transmission

Optional

Type:

None available for SRT-4

Features

Gear Ratios:

Specific ratios documented in the manual (e.g., 1st: 3.46, 2nd: 2.06, 3rd: 1.35, 4th: 0.97, 5th: 0.75, Rev: 3.00)

Clutch Type:

Hydraulically actuated, single dry plate clutch

Fluid Specifications

Fluid Type:

Mopar Manual Transmission Fluid (or equivalent API GL-4, SAE 75W-90)

Fluid Capacity

Capacity:

Approximately 2.0 Liters (2.1 US Quarts)

📐 Dimensions

Exterior

Length:

174.4 inches (4430 mm)

Width:

67.7 inches (1720 mm)

Height:

56.7 inches (1440 mm)

Wheelbase:

104.1 inches (2644 mm)

Front Track:

58.0 inches (1473 mm)

Rear Track:

58.2 inches (1478 mm)

Interior

Front Headroom:

39.5 inches (1003 mm)

Front Legroom:

42.0 inches (1067 mm)

Rear Headroom:

37.4 inches (950 mm)

Rear Legroom:

30.4 inches (772 mm)

Passenger Volume:

93.6 cu ft (2.65 m³)

Cargo

Trunk Volume:

13.1 cu ft (0.37 m³)

Weights

Curb Weight:

2950 - 3000 lbs (1338 - 1361 kg)

Gross Vehicle Weight Rating:

3860 lbs (1751 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

NHTSA Front Impact Passenger:

NHTSA Side Impact Front Driver:

NHTSA Side Impact Front Passenger:

NHTSA Side Impact Rear Driver:

NHTSA Side Impact Rear Passenger:

IIHS Frontal Offset:

IIHS Side Impact:

Active Features

Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags:

Standard front driver and passenger airbags. Optional side-impact airbags for front and rear passengers (depending on trim and year).

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium audio system (Infinity® speakers).

Dashboard Layout:

Driver-focused with prominent tachometer and boost gauge (in some trims).

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Auxiliary Input:

Not typically factory standard, but often added by owners. Manual provides wiring diagrams for potential integration.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for Platinum-tipped spark plugs.

Coolant Flush:

Every 50,000 miles (80,000 km) or 5 years.

Transmission Fluid Change:

Every 50,000 miles (80,000 km) or 5 years.

Fluid Specifications

Engine Oil:

SAE 5W-30, API Certified (MS-6395, ACEA A3/B4 compatible)

Engine Oil Capacity:

4.5 US Quarts (4.3 Liters) with filter change

Coolant:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Mopar Power Steering Fluid or ATF+4

Known Issues

Turbocharger Failure:

Can occur due to oil starvation or contamination, often linked to improper maintenance. Manual provides diagnostic steps.

Clutch Wear:

The clutch is a wear item and may require replacement, especially with spirited driving. Manual details clutch replacement procedure.

Engine Mounts:

Can degrade over time, leading to increased vibration. Manual covers engine mount inspection and replacement.

Vacuum Leaks:

Common in older turbocharged vehicles; can affect boost pressure and engine performance. Manual provides guidance for finding and fixing leaks.

Dashboard Cracking:

A common cosmetic issue with this generation of Neon, unrelated to mechanical function but covered in interior trim section of manual.

📚 Vehicle History

Brand Heritage

Manufacturer:

Chrysler Group LLC (Dodge brand)

Model Evolution

Generation:

Second Generation Dodge Neon (2000-2005)

Srt Development:

SRT (Street and Racing Technology) division's performance variant of the Neon.

Production

Manufacturing Location:

Belvidere Assembly Plant, Illinois, USA

Production Period:

2003-2005

Sales Volume Estimate:

Approximately 35,000 units (all SRT-4 variants)

🏆 Awards & Recognition

Recognitions

Automotive Press Reviews:

Frequently praised for its potent engine and sporty handling relative to its price point, often noted as a value performance buy.

Track Performance:

Competed successfully in various amateur motorsports and drag racing events, benefiting from aftermarket support.