Segment:
Heavy-duty pickup truck
Target Audience:
Owner-operators, fleet maintenance, DIY mechanics, professional technicians
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra
Manual Advantage:
Provides detailed, factory-level information essential for maintaining and repairing the specific model year and variants covered.
Industry Standard:
Based on factory service information, ensuring accuracy and adherence to manufacturer specifications.
Engine Coverage:
5.7L HEMI Magnum V8, 4.7L Magnum V8, 3.7L Magnum V6
Transmission Coverage:
4-speed automatic (42RE, 48RE), 5-speed manual (NV3500, NV5600)
Drivetrain Coverage:
2WD, 4WD
Body Style Coverage:
Pickup Truck (Regular Cab, Club Cab, Crew Cab)
Electrical System Coverage:
Full coverage including wiring diagrams, diagnostics, and component testing
Estimated Page Count:
1000+
Manual Type:
Service and Repair Manual
Format:
Digital Download (PDF)
Engine Mechanical:
Engine assembly, disassembly, inspection, machining, timing, lubrication, cooling, fuel delivery, ignition, exhaust
Transmission Manual:
NV3500, NV5600 clutch, gearbox, shifting mechanisms, repairs
Transmission Automatic:
42RE, 48RE torque converter, valve body, planetary gear sets, hydraulic systems, electronic controls
Drivetrain:
Front and rear axle assembly, differential, driveshafts, CV joints, transfer case (4WD)
Suspension:
Front and rear suspension components, shocks, struts, springs, control arms, ball joints, bushings, steering linkage
Brakes:
Front and rear disc brakes, ABS system, parking brake, hydraulic system, rotor, pad, caliper replacement
Steering:
Power steering system, steering gear, linkage, column, wheel alignment procedures
Electrical:
Battery, charging system, starter, lighting, ignition, instrument cluster, power windows/locks, climate control, audio system, chassis electrical diagnostics
HVAC:
Air conditioning system, heater core, blower motor, control panel, refrigerant handling and charging
Body And Frame:
Body panel removal/installation, interior trim, doors, hood, tailgate, chassis frame inspection and repair
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, belt and hose checks
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, OBD-II diagnostic trouble codes (DTCs) and interpretation
Repair:
Step-by-step instructions for component removal, installation, adjustment, and rebuilding
Assembly Disassembly:
Detailed instructions for dismantling and reassembling all major vehicle systems and components
Wiring Diagrams:
Comprehensive, color-coded wiring diagrams for all electrical systems
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed electrical troubleshooting and component-level diagnostics
Engine 1 Name:
4.7L Magnum V8
Engine 1 Displacement:
4701 cc (287 cu in)
Engine 1 Horsepower:
Approx. 235-240 hp @ 4500-4700 rpm
Engine 1 Torque:
Approx. 295-300 lb-ft @ 3200-3400 rpm
Engine 2 Name:
5.7L HEMI Magnum V8
Engine 2 Displacement:
5654 cc (345 cu in)
Engine 2 Horsepower:
Approx. 345-350 hp @ 5000-5400 rpm
Engine 2 Torque:
Approx. 375-380 lb-ft @ 3200-4000 rpm
Engine 3 Name:
3.7L Magnum V6
Engine 3 Displacement:
3701 cc (226 cu in)
Engine 3 Horsepower:
Approx. 215 hp @ 5200 rpm
Engine 3 Torque:
Approx. 235 lb-ft @ 4000 rpm
Fuel Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Requirement:
Unleaded gasoline (87 octane recommended, higher for HEMI)
Transmission Type 1500 Std:
4-speed automatic (42RE)
Transmission Type 2500 3500 Std:
4-speed automatic (48RE)
Transmission Type 1500 Opt:
5-speed manual (NV3500)
Transmission Type 2500 3500 Opt:
5-speed manual (NV5600)
Transmission Fluid Spec Auto:
ATF+4 (MS-9602)
Transmission Fluid Spec Manual:
Refer to manual for specific fluid type (e.g., NV3500/NV5600 use specific gear oils)
Wheelbase Std:
139.0 inches (approx.)
Wheelbase Long:
154.5 inches (approx.)
Overall Length:
Varies by cab and bed configuration (e.g., 225-246 inches approx.)
Wheel Bolt Pattern:
8 x 6.5 inches (165.1 mm)
Curb Weight:
Varies significantly by configuration (e.g., 4800-6500+ lbs)
Gvwr:
Varies by model (e.g., 6500 lbs for 1500, 8800 lbs for 2500, 9900-11000+ lbs for 3500)
Towing Capacity:
Varies by configuration and engine (e.g., up to 10,000+ lbs for properly equipped models)
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil type. Refer to manual for specifics.
Engine Air Filter Replacement:
Approximately 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Varies by engine; HEMI typically around 100,000 miles (copper plugs), 75,000 miles (platinum plugs). Refer to manual.
Engine Oil Spec 4.7L:
SAE 5W-30 API SN/SP or equivalent (check manual for exact spec)
Engine Oil Spec 5.7L Hemi:
SAE 5W-20 API SN/SP or equivalent (check manual for exact spec)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant (Chrysler OAT/HOAT)
Common Issues Examples:
Heater core leaks, intermittent electronic issues, intake manifold gasket leaks (on some V8s), death wobble (suspension/steering related on 4x4 models), camshaft position sensor failures, transmission solenoid issues.