Positioning:
Targeted at DIY mechanics and professional technicians working on the 2002 Dodge Ram 1500.
Advantage:
Provides the same detailed information found in official dealership service manuals, offering a cost-effective solution for repairs.
Features:
Easy-to-read text, high-quality diagrams, step-by-step instructions, troubleshooting guides, wiring diagrams.
Engine:
Mechanical and electrical diagnostics, repair, overhaul for all engine variants.
Transmission:
Service, repair, and overhaul for automatic and manual transmissions.
Drivetrain:
Front and rear axle service, driveshaft, universal joints, CV joints, differentials.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, steering linkage.
Brakes:
Hydraulic system, ABS diagnostics, disc and drum brake service, parking brake.
Steering:
Power steering system, steering gear, linkage, column.
Electrical System:
Wiring diagrams, charging system, starting system, lighting, ignition, body electrical, ECUs.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Fuel System:
Fuel pump, injectors, lines, evaporative emissions system.
Exhaust System:
Catalytic converter, muffler, pipes, oxygen sensors.
Body:
Body panel removal and installation, interior trim, glass, doors, tailgate.
Chassis:
Frame inspection and repair, towing and lifting points.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks.
Troubleshooting:
Diagnostic procedures for all systems, fault code interpretation.
Repair:
Step-by-step repair instructions for all major components and systems.
Overhaul:
Complete engine, transmission, and differential overhaul procedures.
Diagnostics:
On-board diagnostics (OBD-II), scanner usage, symptom-based troubleshooting.
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics.
Transmission Options:
42RE 4-speed automatic (V6, 4.7L V8), NV3500 5-speed manual (V6)
Transmission Options:
45RFE 4-speed automatic (4.7L V8, 5.9L V8), NV4500 5-speed manual (5.9L V8)
Transfer Case:
2WD, 4WD part-time manual shift (NV241D), 4WD full-time with 4-Low (NV243D)
Automatic Transmission Fluid:
ATF+4 (MS-9602)
Wheelbase Options:
134.0 inches (standard cab), 154.5 inches (club cab/quad cab)
Bed Length Options:
6.3 feet (short bed), 8.0 feet (long bed)
Curb Weight Range:
Approximately 4,500 - 5,500 lbs
Towing Capacity Max:
Up to 8,500 lbs (with proper configuration)
Audio System:
Factory AM/FM stereo, CD player (optional), cassette player (optional), speaker configurations vary by trim.
Cruise Control:
Standard on most trims
Trailer Brake Controller:
Factory provision for trailer brake controller installation (wiring harness often present).
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace approximately every 100,000 miles for 4.7L and 5.9L V8 (depending on plug type), 60,000 miles for 3.7L V6.
Engine Oil Capacity 3.7L:
5.0 quarts (5W-30 recommended)
Engine Oil Capacity 4.7L/5.9L:
7.0 quarts (5W-30 or 10W-30 depending on temp, refer to manual)
Coolant:
50/50 mixture of antifreeze and distilled water (Chrysler HOAT)
Power Steering Fluid:
ATF+4 (MS-9602)
Common Issues:
Transmission solenoid failures (especially 45RFE), plenum gasket leaks (4.7L), EGR valve issues, cracked exhaust manifolds (4.7L), front suspension wear (ball joints, tie rods).
Heritage:
Dodge has a long-standing reputation for building robust and capable trucks.
Generation:
This is the second generation of the Dodge Ram (1994-2001), updated for 2002 with revised styling and powertrains.
Manufacturing Plant:
Saltillo Truck Assembly Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA
