Engine Mechanical:
Engine assembly, cylinder heads, valve train, pistons, crankshaft, lubrication, cooling system, fuel system (carbureted and injected), emissions control.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM), sensors, wiring diagrams, diagnostic trouble codes (DTCs).
Transmission:
Manual transmission (NV3500, NV4500) and automatic transmission (45RFE, 48RE) service, overhaul, diagnostics, fluid specifications, and torque converter procedures.
Drivetrain:
Four-wheel drive system, transfer case (NV243, NV244), front and rear axles, differentials, driveshafts, CV joints, propeller shafts.
Suspension:
Front suspension (independent, torsion bar), rear suspension (leaf spring), shock absorbers, springs, control arms, ball joints, steering knuckle, wheel bearings.
Steering:
Power steering system, steering gear, steering column, tie rods, steering linkage, alignment specifications.
Brakes:
Front and rear brake systems (disc, drum), ABS system, master cylinder, brake lines, calipers, rotors, pads, parking brake.
Electrical Body:
Lighting system, wipers, horn, power windows, power door locks, interior and exterior lighting, body control module (BCM), fuse box diagrams.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant types, charging procedures, compressor, evaporator, condenser.
Chassis Body:
Frame, body panels, doors, hood, tailgate, interior trim, cab configurations (Regular Cab, Quad Cab, Club Cab).
Maintenance Procedures:
Oil changes, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting charts for common symptoms, diagnostic trouble code (DTC) interpretation, using diagnostic scan tools.
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, including component removal, installation, and adjustment.
Overhaul Procedures:
Complete engine and transmission overhaul procedures, including disassembly, cleaning, inspection, and reassembly.
Electrical Diagnostics:
Detailed wiring diagrams for all circuits, component testing procedures, pinpoint tests for electrical faults.
Alignment Procedures:
Wheel alignment specifications and procedures for front and rear suspension.
Specifications And Tolerances:
All critical torque specifications, clearances, and tolerances for engine, transmission, suspension, and brake components.
Depth:
Extremely high, covering everything from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics.
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, consult manual for manual transmission intervals.
Coolant Change Interval:
Every 30,000 miles or 24 months for traditional coolant; longer intervals for extended life coolant (check manual).
Engine Oil Recommendation:
API Certified SAE 5W-30 for 3.7L and 4.7L (check manual for specific viscosity and API service classification), SAE 10W-30 or 10W-40 for 5.9L (check manual).
Transmission Fluid Atf 45Rfe:
Mopar ATF+4 (MS-9602)
Transmission Fluid Atf 48Re:
Mopar ATF+4 (MS-9602)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (orange color) or equivalent for vehicles originally equipped with OAT. Consult manual if vehicle originally had IAT.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent (Dexron III compatible)
Typical Problems:
Water pump leaks, EGR valve issues (especially on 5.9L), plenum gasket leaks (4.7L V8), camshaft position sensor failures, radiator fan clutch failures, interior electrical gremlins.