Dodge Ram 1500 2009-2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Year: 2009-2012 Generation Generation Code: DS/DJ Codes Platform: Chrysler Y Platform 👋 Introduction Market Position Market Segment: Full-size pickup truck segment,...

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类型: Truck

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标签: 2009 2010 2011 2012 Cars Dodge Misc Ram 1500 Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram 1500

Year:

2009-2012

Generation

Generation Code:

DS/DJ

Codes

Platform:

Chrysler Y Platform

👋 Introduction

Market Position

Market Segment:

Full-size pickup truck segment, positioned as a capable and versatile workhorse.

Competitive Analysis

Key Competitors:

Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra.

Key Features

Vehicle Platform:

Heavy-duty construction, robust suspension, powerful engine options, and towing/hauling capabilities were key selling points.

Manual Value Proposition:

Provides essential technical data, repair procedures, and diagnostic information for owners and mechanics to maintain and repair their Dodge Ram 1500, saving on labor costs and ensuring proper vehicle function.

📋 Manual Details

Coverage Areas

Coverage Summary:

Complete factory service and repair workshop manual for Dodge Ram 1500 models from 2009 through 2012.

Page Count

Estimated Page Count:

Varies by specific engine/drivetrain combination, but typically over 2000 pages for a comprehensive factory manual.

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions, engine control systems (ECU/PCM).

Transmission Systems:

Automatic transmission (e.g., 545RFE, W5A580), manual transmission (e.g., NV3500, G56), transfer case, driveline, axle shafts.

Brakes:

Front and rear brake systems, ABS, traction control, stability control, parking brake.

Steering Suspension:

Power steering system, steering column, front and rear suspension components (shocks, springs, control arms), ball joints, tie rods.

Electrical Systems:

Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays, body control modules (BCM).

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, climate control modules.

Body Exterior:

Body panels, doors, latches, hinges, glass, bumpers, exterior trim, power accessories (windows, mirrors, locks).

Body Interior:

Interior trim panels, seats, airbags, restraint systems, dashboard, instrument cluster, audio systems.

Chassis Frame:

Frame construction, collision repair information, chassis components.

Diagnostics:

Diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage, component testing.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacements, spark plug replacement.

Repair Procedures:

Engine overhauls, transmission rebuilds, brake caliper replacement, suspension component replacement, power steering pump replacement.

Troubleshooting Guides:

Systematic troubleshooting steps for common and uncommon drivability, electrical, and mechanical issues.

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical resistance values, pressure tests.

Wiring Diagrams:

Comprehensive wiring schematics for all major electrical systems, color-coded for clarity.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Assembly Disassembly:

Detailed step-by-step instructions for disassembling and reassembling major vehicle components.

Technical Depth

Depth Of Coverage:

Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, designed for clear viewing and printing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

Searchability

Search Functionality:

Searchable text within the PDF document for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Available Engines:

3.7L V6 (2009-2011), 4.7L V8, 5.7L HEMI V8.

Performance

5.7L Hemi Horsepower:

Approx. 390-395 hp @ 5600 rpm

5.7L Hemi Torque:

Approx. 407-410 lb-ft @ 3950 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) or Sequential Fuel Injection (SFI).

Fuel Type:

Unleaded gasoline (87 octane recommended, higher for performance).

Engine Codes

3.7L V6 Code:

4.7L V8 Code:

5.7L Hemi V8 Code:

🔧 Transmission

Standard

Standard Transmission:

5-speed automatic (e.g., 545RFE) was common; manual transmissions were available on certain trims/engines (e.g., NV3500 for 3.7L V6).

Optional

Optional Transmission:

6-speed manual transmission (G56) was an option for HEMI engines and some V6 models. A 5-speed automatic (W5A580) was also available for certain powertrains.

Features

Transmission Features:

Tow/Haul mode, electronic range selection, potential for manual shifting (AutoStick on some models).

Fluid Specifications

Automatic Transmission Fluid:

Mopar ATF+4 (MS-9602) or equivalent.

Manual Transmission Fluid:

Refer to manual for specific GL-4 or GL-5 gear oil specifications (e.g., SAE 75W-90).

📐 Dimensions

Exterior

Wheelbase:

Varies by cab and bed configuration (e.g., approx. 140.5 inches for Quad Cab 6.4 ft bed, 160.5 inches for Crew Cab 5.7 ft bed).

Length:

Varies by configuration (e.g., approx. 227.7 inches for Quad Cab 6.4 ft bed).

Width:

Approx. 79.1 inches (excluding mirrors).

Height:

Varies by configuration (e.g., approx. 74.6 inches for Quad Cab 4x2).

Cargo

Bed Lengths:

Available in 5'7", 6'4", and 8' configurations.

Weights

Curb Weight:

Varies significantly by configuration (e.g., approx. 4,700 lbs to over 5,500 lbs).

Towing Capacity:

Up to approx. 10,000 - 10,500 lbs depending on configuration (engine, drivetrain, axle ratio).

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (for 2009 models)

NHTSA Front Impact Passenger:

Good (for 2009 models)

IIHS Front Offset Crash Rating:

Acceptable (for 2009 models)

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control.

Passive Features

Passive Safety Features:

Front airbags, available side curtain airbags, available front seat-mounted side airbags, front seat belt pretensioners.

💡 Technology Features

Infotainment

Infotainment Options:

Uconnect multimedia system with touchscreen, navigation (optional), satellite radio, CD/DVD player, auxiliary input, USB ports.

Driver Assistance

Driver Assistance Features:

ParkSense parking assist (rear, optional), rearview camera (optional).

Connectivity

Connectivity Options:

Bluetooth hands-free calling and audio streaming, voice command functionality.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations).

Engine Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (usually around 30,000 miles or sooner in dusty conditions).

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (typically annually or every 15,000-30,000 miles).

Transmission Fluid Service:

Refer to manual; typically around 50,000 - 100,000 miles for fluid and filter change, depending on usage (e.g., towing).

Fluid Specifications

Engine Oil Type:

SAE 5W-20 or 5W-30, meeting Chrysler MS-6395 specification (e.g., Pennzoil, Mobil 1).

Engine Oil Capacity:

3.7L V6: approx. 5 quarts; 4.7L V8: approx. 6 quarts; 5.7L HEMI: approx. 7 quarts (with filter).

Coolant Type:

Mopar OAT (Organic Additive Technology) 5-Year Coolant / Antifreeze (HOAT or OAT types can be mixed with caution, but best to use specified type).

Known Issues

Common Issues 37L V6:

Oil filter housing leaks, intake manifold gasket leaks, occasional spark plug ejection (on older versions).

Common Issues 47L V8:

Valve cover gasket leaks, intake manifold gasket leaks, oil filter adapter leaks, cylinder head issues (less common than older versions).

Common Issues 57L Hemi:

Actuator housing leaks (for MDS system), oil filter adapter leaks, occasional piston slap (early models), exhaust manifold leaks.

Transmission Common Issues:

Erratic shifting, torque converter shudder, delayed engagement (especially on 545RFE).

Suspension Common Issues:

Worn ball joints, tie rod ends, and control arm bushings, leading to steering looseness and uneven tire wear.

Electrical Common Issues:

Faulty TIPM (Totally Integrated Power Module) causing various electrical gremlins, HVAC blower motor issues.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks, with the Ram nameplate establishing itself as a strong contender in the pickup market.

Model Evolution

Fourth Generation Launch:

The 2009 model year marked the introduction of the fourth-generation Ram 1500, featuring a significant redesign with improved aerodynamics, updated interior, and new powertrain options.

Production

Manufacturing Locations:

Primarily Warren Truck Assembly Plant in Warren, Michigan, and St. Louis Assembly in Fenton, Missouri (until closure).

Model Year Range Coverage:

Covers the initial years of the fourth-generation (DS/DJ) platform, a period of significant updates and refinements.

🏆 Awards & Recognition

Recognitions

Motortrend Truck Of The Year:

While the specific generation might not have won Truck of the Year for its debut year, Dodge/Ram trucks have historically received numerous accolades.

Ratings

Consumer Reports Reliability:

Reliability ratings varied by year and specific powertrain; typically rated average to below average in some categories during this period according to Consumer Reports.