Dodge Ram 2500 2006 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Model Generation: Third Generation (DR/DH/D2) Model Year: 2006-2007 Codes Chassis Codes: DR/DH/D2 👋 Introduction Market Position Segment: Heavy-duty pickup truck Target...

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类型: Truck

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标签: 2006 2007 Cars Dodge Misc Ram 2500 Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram 2500

Model Generation:

Third Generation (DR/DH/D2)

Model Year:

2006-2007

Codes

Chassis Codes:

DR/DH/D2

👋 Introduction

Market Position

Segment:

Heavy-duty pickup truck

Target Audience:

Owners, DIY mechanics, professional technicians, fleet managers

Competitive Analysis

Key Competitors:

Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD

Key Features

Vehicle Strengths:

Robust chassis, powerful engine options, towing and hauling capability, durable construction

Manual Value Proposition:

Comprehensive diagnostic and repair information, empowering users to maintain and repair their vehicles effectively, saving time and money.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service Repair

Engine Coverage:

All gasoline and diesel engines

Drivetrain Coverage:

2WD and 4WD systems

Chassis Coverage:

Suspension, steering, brakes, frame

Electrical Coverage:

Wiring diagrams, diagnostics, ECUs

Body Coverage:

Interior, exterior, body panels, glass

HVAC Coverage:

Heating, Ventilation, and Air Conditioning systems

Maintenance Coverage:

Scheduled maintenance, fluid changes, filter replacements

Troubleshooting Coverage:

Diagnostic procedures, common issues, fault finding

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions

Transmission Systems:

Manual and automatic transmission overhaul, transfer case, drivelines

Brake Systems:

ABS, hydraulic systems, disc/drum brake overhaul

Suspension Systems:

Front and rear suspension components, shock absorbers, springs

Steering Systems:

Power steering, steering column, linkage

Electrical Systems:

Battery, charging system, starting system, lighting, body control modules, infotainment, diagnostic connectors (OBD-II)

Body And Interior:

Body panels, doors, windows, seats, trim, exterior lighting

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, coolant flushes, belt inspection/replacement, brake fluid changes

Repair Procedures:

Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, power steering pump replacement

Diagnostic Procedures:

Troubleshooting charts, diagnostic trouble codes (DTCs), sensor testing, actuator testing

Component Replacement:

Detailed step-by-step instructions for replacing virtually all components

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission overhauls and advanced electrical diagnostics

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Printability:

Printable pages

Image Quality:

High-resolution diagrams and photographs

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Options Gas:

5.7L HEMI V8, 4.7L Magnum V8

Engine Options Diesel:

5.9L Cummins I6 Turbo Diesel (through early 2007), 6.7L Cummins I6 Turbo Diesel (late 2007 model year)

Performance

5.7L Hemi V8 Horsepower:

345 hp @ 5400 rpm

5.7L Hemi V8 Torque:

375 lb-ft @ 4000 rpm

5.9L Cummins Horsepower:

305 hp @ 3000 rpm (late models)

5.9L Cummins Torque:

555 lb-ft @ 1400 rpm (late models)

6.7L Cummins Horsepower:

345 hp @ 2800 rpm

6.7L Cummins Torque:

610 lb-ft @ 1500 rpm

Fuel System

5.7L Hemi Fuel System:

Sequential Multi-Port Fuel Injection (MPI)

5.9L/6.7L Cummins Fuel System:

High-pressure common rail (HPCR) direct injection

Ignition System

Gasoline Ignition:

Distributorless Ignition System (DIS) with coil-on-plug

🔧 Transmission

Standard

Manual Transmission:

6-speed manual (NV5600 for Cummins, Getrag for gasoline)

Optional

Automatic Transmission:

5-speed automatic (545RFE for gasoline, NV4500HD for Cummins)

Features

Transfer Case:

Part-time 4WD system (optional)

Fluid Specifications

Automatic Transmission Fluid:

ATF+4 (Mopar)

Manual Transmission Fluid:

Refer to manual for specific gear oil specification (e.g., SAE 75W-90)

📐 Dimensions

Exterior

Wheelbase Options:

140.5 in (standard cab), 160.5 in (crew cab/long bed)

Overall Length Options:

236.4 in (short bed), 256.4 in (long bed)

Cargo

Bed Length Options:

6'4" (short bed), 8'0" (long bed)

Weights

Curb Weight Range:

Approx. 6,000-7,500 lbs

Gross Vehicle Weight Rating Gvwr:

9,900 lbs to 11,500 lbs (depending on configuration)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not Rated

NHTSA Frontal Impact Passenger:

Not Rated

IIHS Moderate Overlap Frontal Offset:

Good (for 2006)

Active Features

Brake System:

4-wheel disc brakes, Anti-lock Braking System (ABS)

Traction Control:

Electronic Stability Program (ESP) - optional/available on some trims

Passive Features

Airbags:

Driver and front passenger airbags, available side curtain airbags

Seatbelts:

3-point height-adjustable seat belts with pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Base AM/FM radio with CD player, optional premium audio systems, available Uconnect hands-free communication system (late models)

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Auxiliary Input:

Available auxiliary audio input jack

🔧 Maintenance

Service Intervals

Oil Change Interval Gas:

Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for precise intervals)

Oil Change Interval Diesel:

Every 7,500-15,000 miles or 6 months/1 year for Cummins diesel, depending on oil type and driving conditions (refer to manual for precise intervals)

Coolant Flush Interval:

Every 30,000-100,000 miles or 2-5 years, depending on coolant type (refer to manual)

Transmission Fluid Change Interval Auto:

Every 30,000-100,000 miles (severe vs. normal use, refer to manual)

Fluid Specifications

Engine Oil Specification Gas 5.7L:

SAE 5W-20, API SN or equivalent (meeting Chrysler MS-6395)

Engine Oil Specification Diesel:

API CJ-4 or CK-4, SAE 15W-40 (or 5W-40 synthetic for cold weather, meeting Cummins CES 20081)

Coolant Specification:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (e.g., Mopar 10 Year/100,000 Mile Formula) or equivalent HOAT

Brake Fluid Specification:

DOT 3

Known Issues

Common Problems Gas:

HEMI tick (lifter noise), EGR valve issues, throttle body issues, catalytic converter failure

Common Problems Diesel:

Injector issues (early Cummins), CP3 injection pump failures, EGR cooler failures (6.7L), turbocharger issues

Common Problems Chassis:

Ball joint wear, U-joint wear, steering stabilizer issues, brake component wear

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long-standing history in the truck market, dating back to the early 20th century, known for its durable and capable vehicles.

Model Evolution

Ram Truck Lineage:

The Ram trucks have evolved through several generations, with the third generation (2002-2008) marking a significant redesign with a bolder, more aggressive styling and improved capabilities.

Production

Manufacturing Location:

Saltillo Truck Assembly, Mexico; Warren Truck Assembly, Michigan, USA

Production Years For Generation:

2002-2008 (Third Generation)

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

While specific year awards may vary, the Ram 2500 platform consistently received accolades for its heavy-duty capabilities and powertrain options.

Ratings

Towing Capacity Rating:

Exceeds 10,000 lbs (depending on configuration and axle ratio)

Payload Capacity Rating:

Up to 4,000+ lbs (depending on configuration and axle ratio)

Certifications

Emissions Certification:

Meets EPA and California Air Resources Board (CARB) emissions standards for the respective model years.