🏷️ Basic Information

Make:

Dodge

Model:

Ram 2500

Year:

1995

Product Type:

Workshop Service Repair Manual

Product Format:

PDF

👋 Introduction

Vehicle Segment:

Heavy-duty pickup truck.

Target Audience:

DIY mechanics, professional technicians, fleet maintenance, and owners seeking in-depth knowledge.

Competitors 1995:

Ford F-250/F-350, Chevrolet C/K 2500/3500, GMC Sierra 2500/3500.

Manual Value:

Essential for maintaining and repairing a robust heavy-duty truck, covering all major mechanical and electrical systems.

Vehicle Strengths:

Renowned for its durability, towing capacity, and robust powertrain options.

📋 Manual Details

Coverage Scope:

Comprehensive repair and overhaul for the 1995 Dodge Ram 2500.

Estimated Pages:

Over 1000 pages (typical for a comprehensive workshop manual of this era).

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed procedures for engine disassembly, inspection, repair, and reassembly for all gasoline and diesel engines offered in 1995.

Engine Fuel System:

Fuel pump, injectors, lines, pressure testing, diagnosis, and repair.

Engine Ignition System:

Spark plugs, coils, distributors (if applicable), wiring, and ignition timing.

Engine Cooling System:

Radiator, water pump, thermostat, hoses, fan, and coolant specifications.

Engine Lubrication System:

Oil pump, oil pan, oil filter, oil pressure, and lubrication requirements.

Exhaust System:

Catalytic converter, muffler, pipes, hangers, and emission control components.

Transmission Manual:

Disassembly, repair, and adjustment of manual transmissions.

Transmission Automatic:

Overhaul, torque converter, valve body, clutches, bands, and fluid specifications.

Drivetrain Rear Axle:

Differential, axle shafts, bearings, seals, and lubrication.

Drivetrain Front Axle:

CV joints, axle shafts, hubs, and four-wheel drive engagement systems.

Suspension Front:

Control arms, ball joints, bushings, springs, shocks, and steering linkage.

Suspension Rear:

Leaf springs, shocks, U-bolts, and locating arms.

Brakes Hydraulic System:

Master cylinder, brake lines, wheel cylinders, calipers, brake fluid specifications, and bleeding procedures.

Brakes Parking Brake:

Mechanism, cables, and adjustment.

Steering System:

Power steering pump, steering gear, tie rods, steering column, and wheel alignment specifications.

Electrical System Charging:

Alternator, voltage regulator, battery, and wiring.

Electrical System Starting:

Starter motor, solenoid, and ignition switch.

Electrical System Lighting:

Headlights, taillights, turn signals, interior lighting, and bulb specifications.

Electrical System Accessories:

Wipers, horn, power windows, power locks, radio, and HVAC controls.

Body Exterior:

Doors, hood, tailgate, fenders, bumpers, glass, and trim panel removal/installation.

Body Interior:

Seats, dashboard, console, headliner, door panels, and trim.

HVAC System:

Air conditioning, heating, ventilation, blower motor, evaporator, condenser, and controls.

Preventative Maintenance:

Oil changes, fluid checks and flushes, filter replacements, belt inspections, and tire rotations.

Troubleshooting:

Diagnostic charts and procedures for common symptoms and malfunctions across all systems.

Component Removal Installation:

Step-by-step instructions for removing and installing virtually every serviceable component.

Rebuilding Overhaul:

Detailed procedures for rebuilding major components like engines, transmissions, and differentials.

Specifications And Tolerances:

All critical torque values, clearances, and measurement specifications for engine and chassis components.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Depth:

Expert level, covering everything from basic maintenance to complete engine and transmission overhauls.

Diagnostic Capabilities:

Assumes familiarity with general automotive practices, enabling advanced diagnostics.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable if the PDF was created from a digital source or scanned with OCR.

Printability:

Designed to be printable for workshop use.

Binding:

N/A (Digital PDF format)

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Options:

5.2L Magnum V8 (318ci), 5.9L Magnum V8 (360ci), 8.0L V10 (new for 1994/1995), 5.9L Cummins Turbo Diesel (6BT).

Horsepower 5.2L Magnum V8:

Approx. 230 hp @ 4400 rpm

Torque 5.2L Magnum V8:

Approx. 295 lb-ft @ 2400 rpm

Horsepower 5.9L Magnum V8:

Approx. 230 hp @ 4000 rpm

Torque 5.9L Magnum V8:

Approx. 330 lb-ft @ 3200 rpm

Horsepower 8.0L V10:

Approx. 300 hp @ 4000 rpm

Torque 8.0L V10:

Approx. 450 lb-ft @ 2400 rpm

Horsepower 5.9L Cummins Turbo Diesel:

Approx. 180 hp @ 2500 rpm

Torque 5.9L Cummins Turbo Diesel:

Approx. 420 lb-ft @ 1600 rpm

Gasoline Injection:

Multi-port fuel injection (MPFI).

Diesel Injection:

Direct injection with rotary injection pump.

🔧 Transmission

Standard Transmission:

5-speed manual (NV4500).

Optional Transmission:

4-speed automatic (47RH with diesel, 46RE with gasoline engines).

4X4 Transfer Case:

Part-time, manual or electronic shift transfer case (New Process Gear NP241).

📐 Dimensions

Wheelbase Options:

134.7 inches (standard cab), 154.7 inches (club cab).

Bed Length Options:

6.5 ft (short bed), 8.0 ft (long bed).

Curb Weight:

Varies by configuration, typically 5,500 - 7,000 lbs.

Gvwr:

Starts around 8,500 lbs, up to 10,000+ lbs depending on configuration.

🛡️ Safety Features

NHTSA Ratings:

Information for this era of trucks is often limited to specific test results rather than a consolidated star rating system.

Braking System:

Front disc, rear drum brakes. Optional ABS (Anti-lock Braking System) on rear wheels or all four wheels.

Airbags:

Driver-side airbag.

Seat Belts:

Front and rear seat belts, shoulder belts for front occupants.

💡 Technology Features

Audio System:

Factory AM/FM radio with cassette player, optional CD player. Basic speaker systems.

ABS:

Available Anti-lock Braking System (ABS), typically on rear wheels or all four wheels.

Onboard Diagnostics:

OBD-II compliant for emissions diagnostics starting in 1996, but 1995 models might be OBD-I or early OBD-II.

🔧 Maintenance

Oil Change Interval:

Every 3,000 miles or 3 months for gasoline engines (can be extended with synthetic oil, refer to manual for specifics); 5,000-7,500 miles for Cummins Turbo Diesel.

Transmission Fluid Change:

Every 30,000-60,000 miles, depending on usage and transmission type (refer to manual).

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years.

Engine Oil Gasoline:

API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature).

Engine Oil Diesel:

API CG-4 or CH-4, SAE 15W-40 (specific for Cummins Turbo Diesel).

Transmission Fluid Auto:

ATF+3 (MS-9229) or equivalent.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil (check manual for specific viscosity).

Brake Fluid:

DOT 3.

Coolant:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water.

Common Wear Items:

Ball joints, tie rod ends, sway bar bushings, leaf spring bushings due to heavy-duty use.

Diesel Specific:

Potential for injector pump issues, turbocharger wear, and valve spring issues on early Cummins engines if not maintained.

Gasoline Specific:

Ignition coil failures, fuel pump issues, intake manifold gasket leaks on Magnum V8s.

📚 Vehicle History

Dodge Truck Legacy:

Dodge has a long history of producing rugged and capable trucks, dating back to the early 20th century.

Second Generation Ram:

The 1995 Ram 2500 is part of the second generation (1994-2001) Dodge Ram, which marked a significant styling and engineering update from the first generation. It introduced the distinctive 'big rig' styling and the highly successful Cummins Turbo Diesel engine for the Ram line.

Manufacturing Location:

Saltillo, Mexico; Warren, Michigan, USA.

🏆 Awards & Recognition

Cummins Diesel Reputation:

The Cummins 5.9L Turbo Diesel engine is highly regarded for its durability, longevity, and power, often cited as a major selling point for these trucks.