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Dodge Ram 3500 HD 2013-2016 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 HD Year Range: 2013-2016 Codes Platform: DS/DJ 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Target Audience: Commercial users, fleet operators,...
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Dodge Ram 3500 HD 2013-2016 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 3500 HD
Year Range:
2013-2016
Codes
Platform:
DS/DJ
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Target Audience:
Commercial users, fleet operators, towing enthusiasts, and serious DIY mechanics.
Competitive Analysis
Competitors:
Ford Super Duty F-250/F-350, Chevrolet Silverado HD 2500/3500, GMC Sierra HD 2500/3500
Key Features
Vehicle Strengths:
Exceptional towing and hauling capacity, robust powertrain options, durable chassis, and proven capability in demanding applications.
Manual Benefit:
Provides access to the same in-depth technical information used by authorized dealerships and certified technicians, enabling accurate and efficient repairs and maintenance.
📋 Manual Details
Coverage Areas
Market:
North America
Regions:
USA, Canada, Mexico
Page Count
Estimated Pages:
Thousands (comprehensive factory data)
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (CD/Download), Searchable, Printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, Engine management, Fuel system, Ignition system, Cooling system, Exhaust system, Transmission (automatic and manual), Transfer case, Drivetrain (front and rear axles, driveshafts, differentials)
Chassis:
Suspension (front and rear), Steering system, Brake system (ABS, ESP, parking brake), Wheels and tires
Electrical:
Body control modules (BCM), Powertrain control module (PCM), Chassis control module (CCM), Infotainment system, Lighting system (interior and exterior), HVAC system, Power accessories (windows, locks, mirrors), Instrument cluster, Sensors, Relays, Fuses, Wiring diagrams
Body:
Body panels, Doors, Hood, Tailgate, Bumpers, Glass, Trim, Seats, Safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Routine maintenance, Fluid changes, Filter replacements, Lubrication, Inspection schedules
Repair:
Engine overhaul, Transmission rebuild, Suspension component replacement, Brake caliper repair, Electrical diagnostics and repair, Body panel repair and replacement
Diagnostics:
Diagnostic trouble codes (DTCs), Symptom-based troubleshooting, Component testing, Scan tool procedures
Technical Specifications:
Torque specifications, Clearances, Gaps, Voltages, Resistances, Fluid capacities and types
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes disassembly, assembly, testing, and adjustment procedures for all major vehicle systems.
📊 Manual Specifications
File Format
Quality:
High Resolution Illustrations, Photos, and Diagrams
Print Quality
Usability:
Printable pages directly from the digital medium.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
6.4L V8 HEMI MDS
Engine 1 Displacement:
6.4 liters (392 cubic inches)
Engine 1 Configuration:
V8, Overhead Valve (OHV)
Engine 1 Horsepower:
Approx. 410 hp @ 5600 rpm
Engine 1 Torque:
Approx. 429 lb-ft @ 4000 rpm
Performance
Engine 2 Name:
6.7L Cummins Turbo Diesel I6
Engine 2 Displacement:
6.7 liters (409 cubic inches)
Engine 2 Configuration:
Inline 6-Cylinder, Overhead Valve (OHV), Turbocharged and Intercooled
Engine 2 Horsepower:
Approx. 370-400 hp @ 2800-3000 rpm (depending on year and specific tune)
Engine 2 Torque:
Approx. 800-900 lb-ft @ 1600-1800 rpm (depending on year and specific tune)
Fuel System
Fuel Type Gas:
Unleaded Gasoline
Fuel Type Diesel:
Diesel Fuel
Induction Gas:
Multi-Point Fuel Injection (MPI)
Induction Diesel:
Common Rail Direct Injection (CRDI), Variable Geometry Turbocharger (VGT)
🔧 Transmission
Standard
Transmission 1 Type:
6-Speed Automatic (e.g., 68RFE for Cummins)
Optional
Transmission 2 Type:
6-Speed Manual (e.g., G56 for Cummins)
Features
Transmission Features Auto:
Tow/Haul mode, electronic range select, integrated trailer brake controller compatibility.
Transmission Features Manual:
Heavy-duty clutch, dual-mass flywheel.
Fluid Specifications
Automatic Transmission Fluid:
Specific ATF+4 or equivalent (refer to manual for exact specification and capacity)
Manual Transmission Fluid:
Specific gear oil (e.g., SAE 75W-90 GL-4 or GL-5) (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Wheelbase Options:
Multiple, including 140.5, 159.5, 177.5 inches (for different cab/bed configurations)
Overall Length:
Varies significantly by cab and bed configuration (e.g., 230.5 to 260.9 inches)
Weights
Curb Weight:
Approx. 6,500 - 7,500 lbs (depending on configuration)
Gvwr:
10,000 lbs (minimum)
Gcwr:
Up to 30,000 lbs (depending on configuration and engine)
Cargo
Payload Capacity:
Up to approximately 6,000 - 7,000 lbs (depending on configuration)
Towing Capacity:
Up to approximately 18,000 - 20,000 lbs (fifth-wheel/gooseneck), up to 13,000-14,000 lbs (conventional) (depending on configuration and engine)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically 4-star for frontal impact, 5-star for side impact (varies by year and configuration, refer to specific model year reports).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Trailer Sway Control.
Passive Features
Passive Safety Features:
Advanced Multi-stage Front Airbags, Supplemental Side-Curtain Airbags (optional/standard depending on cab), Seat-mounted side airbags (optional).
💡 Technology Features
Infotainment
Infotainment System:
Uconnect systems with varying screen sizes (e.g., 8.4-inch touchscreen), navigation, Bluetooth connectivity, voice command, SiriusXM Satellite Radio.
Driver Assistance
Driver Assistance Features:
ParkView Rear Back-Up Camera, ParkSense Front and Rear Park Assist (optional), Trailer Tow Mirrors (often with integrated cameras).
Connectivity
Connectivity Options:
USB ports, auxiliary input jacks, available Wi-Fi hotspot (later models/packages).
🔧 Maintenance
Service Intervals
Oil Change Gas:
Typically every 5,000 - 7,500 miles or 6 months for gasoline engines (refer to manual for severe duty intervals).
Oil Change Diesel:
Typically every 7,500 - 15,000 miles or 12 months for diesel engines, depending on oil specification and usage (refer to manual for precise intervals and DPF regeneration considerations).
Transmission Fluid Service Auto:
Consult manual, often around 30,000 - 60,000 miles, especially for heavy use.
Transmission Fluid Service Manual:
Consult manual, typically longer intervals than automatic, but periodic checks recommended.
Fluid Specifications
Engine Oil Gas Viscosity:
0W-20 (refer to manual for exact specification and capacity, e.g., 7 quarts for 6.4L HEMI)
Engine Oil Diesel Viscosity:
15W-40 or 5W-40 CJ-4 or CK-4 certified (refer to manual for exact specification and capacity, e.g., 12 quarts for 6.7L Cummins)
Coolant:
HOAT (Hybrid Organic Additive Technology) antifreeze/coolant, typically Mopar brand (refer to manual for specification and capacity, e.g., 23.3 quarts for 6.7L Cummins)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Known Issues
Common Wear Items:
Ball joints, tie rod ends, steering components (due to heavy load), fuel injectors (diesel), EGR system components (diesel), exhaust manifold cracks (older diesel models), transmission cooler lines.
Diesel Specific Concerns:
Diesel Particulate Filter (DPF) regeneration issues if short trips are common, potential for DEF injector fouling (if equipped), carbon buildup in intake manifolds.
📚 Vehicle History
Brand Heritage
Brand Focus:
Dodge (and later Ram Trucks as a standalone brand) has a long history of producing rugged and capable trucks known for their durability and towing prowess.
Model Evolution
Generation:
This manual covers the fourth generation (2009-2018) of the Ram trucks, specifically the facelifted models from 2010 onwards, which saw significant updates to styling, interior, and powertrains.
Key Updates 2013-2016:
Introduction of the 8-speed automatic transmission (8HP70) for the HEMI V8, enhancements to the Cummins diesel engine, updated interior materials and technology, revised front-end styling in later years of this range.
Production
Manufacturing Location:
Saltillo Truck Assembly Plant, Saltillo, Coahuila, Mexico; Warren Truck Assembly Plant, Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 3500 HD model within this exact year range might vary, Ram trucks in general have received numerous 'Truck of the Year' awards from various automotive publications and organizations over the years for their capability and features.
Ratings
Towing Hauling Leadership:
Consistently recognized for class-leading towing and payload capacities in the heavy-duty segment.
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