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DODGE RAM DR DH D1 DC 2002-2008 Workshop Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup (DR/DH/D1/DC) Year Range: 2002-2008 Codes Platform Code: DR/DH/D1/DC 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, fleet maintenance personnel....
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类型: Truck
厂商:
斯库: 471519
DODGE RAM DR DH D1 DC 2002-2008 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup (DR/DH/D1/DC)
Year Range:
2002-2008
Codes
Platform Code:
DR/DH/D1/DC
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, professional mechanics, fleet maintenance personnel.
Competitive Analysis
Advantage:
Comprehensive coverage of multiple engine and transmission options within a single manual, offering significant value.
Key Features
Illustration Detail:
Features detailed illustrations, diagrams, and pictures to guide users through procedures.
Instruction Format:
Step-by-step written instructions for clarity and ease of use.
Cost Effectiveness:
Provides an inexpensive alternative to dealership service, enabling significant cost savings on repairs and maintenance.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Manual
Language:
English
Format:
Electronic (PDF via ZIP)
Page Count
File Size Mb:
511
📖 Manual Coverage
Systems Covered
Engine Management:
Includes detailed diagnostics and repair procedures for all specified engine variants.
Transmission Systems:
Covers repair, overhaul, and diagnostics for all listed automatic and manual transmissions.
Chassis Systems:
Comprehensive coverage of suspension, steering, brakes, differential, and driveline components.
Electrical Systems:
Detailed wiring diagrams, component location, and diagnostic procedures for all electronic modules and circuits.
Body And Interior:
Includes repair procedures for body panels, frame, bumpers, HVAC, audio systems, and interior trim.
Procedures Included
Routine Maintenance:
Detailed service intervals, fluid type specifications, and maintenance procedures for optimal vehicle performance.
Diagnostic Troubleshooting:
Step-by-step diagnostic guides for identifying and resolving common and complex issues.
Repair And Rebuild:
Complete instructions for component removal, disassembly, inspection, repair, and reassembly.
Component Replacement:
Detailed procedures for replacing major components like engines, transmissions, suspension parts, and body panels.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic flowcharts and procedures for engine control modules, ABS, airbags, and other electronic systems.
Rebuild Specifications:
Provides torque specifications, clearance measurements, and critical tolerances for engine and transmission rebuilds.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams for all vehicle electrical systems, color-coded for clarity.
📊 Manual Specifications
File Format
Document Type:
PDF
Compression Format:
ZIP
Print Quality
Printability:
Printable pages, optimized for home or professional printing.
Binding Type
Binding Type:
N/A (Digital format allows for selective printing)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
3.7L V6:
215 hp @ 5200 rpm, 235 lb-ft @ 4000 rpm. SOHC, 3 valves per cylinder.
4.7L V8:
235 hp @ 4800 rpm, 295 lb-ft @ 3200 rpm. SOHC, 2 valves per cylinder.
5.7L Hemi V8:
345 hp @ 5000 rpm, 375 lb-ft @ 4000 rpm. OHV, hemispherical combustion chambers, Multi-Displacement System (MDS).
5.9L Magnum V8:
245 hp @ 4000 rpm, 335 lb-ft @ 3200 rpm. OHV, 2 valves per cylinder.
5.9L Diesel I6:
250 hp @ 2900 rpm, 460 lb-ft @ 1400 rpm. Cummins ISB, Turbocharged, High Pressure Common Rail (HPCR).
6.7L Diesel I6:
305-325 hp @ 2600-2800 rpm, 555-650 lb-ft @ 1400-1700 rpm. Cummins ISB, Turbocharged, Variable Geometry Turbocharger (VGT), Diesel Particulate Filter (DPF).
8.0L Magnum V10:
305 hp @ 4000 rpm, 450 lb-ft @ 3200 rpm. OHV, 2 valves per cylinder.
8.3L Viper V10:
500 hp @ 5600 rpm, 525 lb-ft @ 4200 rpm. OHV, 2 valves per cylinder. (Primarily for SRT-10 model).
Fuel System
Gasoline Injection:
Sequential Multi-Port Fuel Injection (MPI) for gasoline engines.
Diesel Injection:
High Pressure Common Rail (HPCR) for 5.9L and 6.7L Cummins diesel engines.
🔧 Transmission
Standard
Automatic 4 Speed:
45RFE
Optional
Automatic 5 Speed:
545RFE
Automatic 6 Speed:
68RFE (Typically with 6.7L Diesel)
Manual 6 Speed:
NV4500 (earlier models), G56 (later models with diesel)
Manual 5 Speed:
NV3500
Features
Diesel Transmission 6 Speed:
AS68RC (6-speed Automatic, primarily for commercial applications or specific diesel trims).
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Club Cab), Crew Cab.
Wheelbase Options:
Multiple wheelbase configurations available depending on cab and bed length (e.g., 130.5", 140.5", 153.5", 160.5").
Weights
Curb Weight:
Varies significantly by configuration, typically ranging from 4,500 lbs to over 6,500 lbs.
Towing Capacity:
Up to 10,000+ lbs depending on engine, axle ratio, and configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Generally 4-star rating for driver and front passenger in frontal crash tests for most configurations.
NHTSA Side Impact:
Varies by year and configuration, typically 4-star or 5-star.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all wheels.
Traction Control:
Optional or standard depending on trim and year, often integrated with ABS.
Passive Features
Airbags:
Front airbags standard; side curtain airbags available on later models or higher trims.
💡 Technology Features
Infotainment
Audio Systems:
Basic AM/FM/CD players, premium Infinity audio systems available on higher trims.
Navigation:
Optional factory navigation systems available on some models.
Driver Assistance
Speed Control:
Cruise control (Speed Control) standard or optional depending on trim.
Connectivity
Trailer Tow Package:
Integrated trailer brake controller and heavy-duty towing features often available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles or 6 months, depending on engine oil type and driving conditions (refer to manual for specific guidance).
Transmission Fluid Change:
Recommended every 30,000-60,000 miles for automatic transmissions; manual transmissions vary.
Fluid Specifications
Engine Oil Gasoline:
API SN/SN PLUS, SAE 5W-20 or 5W-30 (check owner's manual for specific engine).
Engine Oil Diesel:
API CJ-4 or CK-4, SAE 15W-40 (or 5W-40 synthetic for cold weather).
Transmission Fluid 45Rfe/545Rfe:
ATF+4 (Chrysler Specification MS-9602).
Transmission Fluid 68Rfe:
ATF+4 or equivalent specification for heavy-duty automatic transmissions.
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT recommended for diesel.
Known Issues
5.9L Cummins Grid Heater:
Potential failure of the grid heater element or relay, especially in colder climates.
45Rfe/545Rfe Transmission Solenoids:
Solenoid pack issues can lead to shifting problems.
Hemi Mds Lifter Noise:
Early models with MDS can sometimes develop lifter noise due to valve operation.
Rust And Corrosion:
Common in northern climates, particularly on body panels, frame, and exhaust components.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing reputation for building durable and capable trucks, with the Ram line dating back to 1981.
Model Evolution
Third Generation Ram:
This generation (2002-2008) introduced significant styling changes, updated powertrains, and improved interiors compared to the second generation.
Production
Manufacturing Plant:
Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Kbb Best Full Size Pickup:
The Dodge Ram line frequently received positive mentions and awards from publications like Kelley Blue Book for its capabilities and value.
Motortrend Truck Of The Year:
While specific years vary, the Ram platform has been recognized as MotorTrend's Truck of the Year.
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