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2002 Dodge Ram Pickup 1500 Truck Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup 1500 Year: 2002 Codes Chassis Code: DR (Third Generation Ram) 👋 Introduction Market Position Positioning: A full-size pickup truck designed for...
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2002 Dodge Ram Pickup 1500 Truck Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup 1500
Year:
2002
Codes
Chassis Code:
DR (Third Generation Ram)
👋 Introduction
Market Position
Positioning:
A full-size pickup truck designed for work and personal use, known for its robust construction and towing capabilities.
Competitive Analysis
Competitors:
Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra.
Key Features
Design Philosophy:
Bold styling, powerful engine options, and a reputation for durability and towing prowess.
Strengths:
Strong V8 engine options, comfortable ride for a truck, impressive towing and payload capacities, extensive aftermarket support.
📋 Manual Details
Coverage Areas
Engine Coverage:
3.7L Magnum V6, 4.7L Magnum V8, 5.9L Magnum V8
Transmission Coverage:
4-Speed Automatic (42RE, 44RE, 45RFE), 5-Speed Manual (NV3500)
Drivetrain Coverage:
2WD (Rear Wheel Drive), 4WD (Four Wheel Drive)
Body Style Coverage:
Regular Cab, Club Cab (Extended Cab), Quad Cab (Crew Cab)
Trim Level Coverage:
ST, SLT, Laramie
Page Count
Estimated Pages:
2500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (3.7L, 4.7L, 5.9L), fuel system, ignition system, cooling system, exhaust system, engine electrical, automatic and manual transmission service, drivetrain components (driveshafts, differentials, axles)
Chassis:
Suspension (front and rear), steering system, brake system (front and rear disc/drum, ABS), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instruments and gauges, wipers and washers, horn, power windows, power locks, power mirrors, audio system, climate control electronics, body control module (BCM), fuse and relay layouts, wiring diagrams
Body:
Interior and exterior trim, doors, windows, seats, body panels, bumpers, glass, frame and underbody, collision repair information
Procedures Included
Maintenance:
Oil change, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, belt inspection and replacement
Diagnostics:
Troubleshooting guides for common drivability issues, engine performance problems, transmission faults, electrical system malfunctions, brake issues, and HVAC problems; diagnostic trouble codes (DTCs) and their meanings
Repair:
Detailed step-by-step repair procedures for all major components, including engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement, and body panel repair
Installation:
Procedures for installing optional equipment, accessory components, and replacement parts
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical schematics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
3.7L Magnum V6
Engine 1 Displacement:
3.7 Liters (226 cu. in.)
Engine 1 Horsepower:
215 hp @ 5200 rpm
Engine 1 Torque:
235 lb-ft @ 3200 rpm
Engine 1 Configuration:
SOHC V6
Engine 1 Fuel System:
Sequential Multi-port Fuel Injection (MPI)
Optional Engine
Engine 2 Variant:
4.7L Magnum V8
Engine 2 Displacement:
4.7 Liters (287 cu. in.)
Engine 2 Horsepower:
235 hp @ 4800 rpm
Engine 2 Torque:
300 lb-ft @ 3200 rpm
Engine 2 Configuration:
SOHC V8
Engine 2 Fuel System:
Sequential Multi-port Fuel Injection (MPI)
Engine 3 Variant:
5.9L Magnum V8
Engine 3 Displacement:
5.9 Liters (360 cu. in.)
Engine 3 Horsepower:
245 hp @ 4000 rpm
Engine 3 Torque:
335 lb-ft @ 3200 rpm
Engine 3 Configuration:
OHV V8
Engine 3 Fuel System:
Sequential Multi-port Fuel Injection (MPI)
Performance
Towing Capacity:
Up to 8,950 lbs (depending on configuration)
Payload Capacity:
Up to 2,590 lbs (depending on configuration)
🔧 Transmission
Standard
Transmission 1:
4-Speed Automatic (42RE, 44RE, 45RFE)
Optional
Transmission 2:
5-Speed Manual (NV3500)
Features
Overdrive:
Yes (on automatic transmissions)
Transfer Case 4Wd:
NV244 (full-time 4WD), NV241 (part-time 4WD)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
138.7 inches
Wheelbase Club Cab:
147.8 inches
Wheelbase Quad Cab:
160.3 inches
Bed Length Standard:
6.3 feet (short bed)
Bed Length Long:
8.0 feet (long bed)
Weights
Curb Weight Min:
Approx. 4,700 lbs
Curb Weight Max:
Approx. 5,500 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3-star (for 2WD models)
IIHS Crash Test Rating:
Acceptable (in frontal offset tests)
Active Features
ABS:
Standard
Traction Control:
Available on some models
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Height-adjustable front seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System Options:
AM/FM stereo with CD player, cassette player (optional), premium audio system options.
Navigation:
Not commonly available or factory-installed in this model year.
Driver Assistance
Cruise Control:
Standard or available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions)
Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type)
Transmission Fluid Change:
Every 30,000-60,000 miles
Fluid Specifications
Engine Oil Recommendation:
SAE 5W-30 (check owner's manual for specific engine)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically Mopar or equivalent
Transmission Fluid Type Auto:
ATF+4 (MS-9602)
Transmission Fluid Type Manual:
Manual Transmission Fluid (MTF), e.g., NV3500 requires specific MTF
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Water pump leaks, manifold gasket leaks, starter issues, ball joint wear, ABS sensor failures, transmission solenoid issues (especially in earlier 45RFE), rust on rocker panels and cab corners.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the Ram nameplate becoming synonymous with heavy-duty performance.
Model Evolution
Third Generation Ram:
The 2002 Ram 1500 is part of the third generation (2002-2008), which introduced a completely redesigned exterior and interior, with a focus on improved aerodynamics, interior comfort, and updated technology.
Production
Manufacturing Plant:
Saltillo Truck Assembly Plant, Coahuila, Mexico; Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
N/A for 2002 model year, but Ram trucks have received this award in other years.
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