Dodge Ram Pickup 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup Year: 2004 Codes Platform Code: DR Platform (Third Generation) 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: DIY mechanics,...

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标签: 2004 Cars Dodge Misc Ram Pickup Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Pickup

Year:

Codes

Platform Code:

DR Platform (Third Generation)

👋 Introduction

Market Position

Segment:

Full-size Pickup Truck

Target Audience:

DIY mechanics, professional technicians, fleet maintenance

Competitive Analysis

Key Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra

Key Features

Vehicle Strengths:

Robust build, powerful engine options (especially HEMI and Cummins), towing and hauling capability, extensive customization potential

Manual Value Proposition:

Provides in-depth technical knowledge for efficient and accurate maintenance and repair, reducing reliance on expensive dealership services.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

All engine variants including 3.7L V6 Magnum, 4.7L V8 Magnum, 5.7L V8 HEMI, and 5.9L V8 Cummins Turbo Diesel (if applicable to specific manual variant)

Engine Electrical:

Ignition system, starting and charging system, fuel injection, emissions control systems, sensors, ECUs

Transmission:

Automatic transmissions (42RLE, 45RFE, 48RE) and Manual transmissions (NV3500, G56)

Drivetrain:

Front axle, rear axle, transfer case, driveshafts, U-joints, differentials

Suspension:

Front suspension (independent or solid axle depending on configuration), rear suspension (leaf springs), shock absorbers, steering components

Brakes:

Front disc brakes, rear drum or disc brakes, ABS system, parking brake

Electrical:

Lighting system, interior electronics, power accessories, audio system, body control module (BCM), fuse box diagrams

HVAC:

Air conditioning system, heating system, climate control

Body:

Exterior body panels, doors, windows, tailgate, interior trim, chassis components

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common issue diagnosis

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul for all major systems

Diagnostics:

Detailed diagnostic charts, wiring diagrams, connector pinouts, pressure and resistance testing specifications

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

📊 Manual Specifications

File Format

Searchability:

Searchable PDF text

Print Quality

Resolution:

High-resolution, clear diagrams and text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Base Engine:

3.7L V6 Magnum

Optional Engines:

4.7L V8 Magnum, 5.7L V8 HEMI, 5.9L V8 Cummins Turbo Diesel

Performance

3.7L V6 Horsepower:

215 hp @ 5200 rpm

3.7L V6 Torque:

235 lb-ft @ 4000 rpm

4.7L V8 Horsepower:

235 hp @ 4500 rpm (early models), 255 hp @ 5200 rpm (later models)

4.7L V8 Torque:

300 lb-ft @ 3200 rpm (early models), 335 lb-ft @ 3700 rpm (later models)

5.7L V8 Hemi Horsepower:

345 hp @ 5000 rpm

5.7L V8 Hemi Torque:

375 lb-ft @ 4000 rpm

5.9L V8 Cummins Horsepower:

305 hp @ 2800 rpm

5.9L V8 Cummins Torque:

555 lb-ft @ 1400 rpm

Fuel System

Fuel Type:

Gasoline (Octane rating as per owner's manual) / Diesel (for Cummins)

Injection Type:

Multi-point Fuel Injection (MPI) for gasoline engines, Common Rail Direct Injection (CRDI) for Cummins

Engine Codes

3.7L Code:

4.7L Code:

EVC, EVL

5.7L Hemi Code:

EVE, EWD

5.9L Cummins Code:

AHC, AHE

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual (NV3500) for V6/smaller V8 models, 6-Speed Manual (G56) for Diesel models

Optional

Optional Transmission:

4-Speed Automatic (42RLE) for V6, 4-Speed Automatic (45RFE) for 4.7L V8, 4-Speed Automatic (48RE) for 5.7L HEMI and Cummins Diesel

Features

4Wd System:

Part-time 4WD (NV244, NV242 transfer case options)

Fluid Specs

42Rle Fluid:

ATF+4 (Mopar)

45Rfe Fluid:

ATF+4 (Mopar)

48Re Fluid:

ATF+4 (Mopar)

Manual Transmission Fluid:

API GL-4 or GL-5 gear oil (specific viscosity based on manual)

Transfer Case Fluid:

ATF+4 (Mopar) for NV244, NV242

📐 Dimensions

Exterior

Wheelbase Options:

134.7 inches (standard cab), 154.7 inches (club cab/quad cab), 169.3 inches (long bed crew cab)

Bed Length Options:

6.3 feet (standard), 8.0 feet (long bed)

Weights

Curb Weight Range:

4,500 - 6,000+ lbs (depending on configuration)

Towing Capacity Max:

Up to 10,000+ lbs (with appropriate engine, axle ratio, and towing package)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4-star (for specific configurations)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System

Passive Features

Airbags:

Driver and passenger front airbags

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional SiriusXM satellite radio, premium audio systems available on higher trims.

Navigation:

Optional factory navigation system (rare for this era).

Driver Assistance

Cruise Control:

Standard cruise control

Parking Sensors:

Optional rear parking sensors

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for specifics)

Engine Air Filter Replacement:

Every 15,000-30,000 miles

Spark Plug Replacement:

Approx. 30,000 miles for conventional plugs, 100,000 miles for Platinum or Iridium plugs (HEMI)

Transmission Fluid Change:

Every 30,000-60,000 miles (depending on usage, refer to manual)

Fluid Specifications

Engine Oil 3.7L V6:

SAE 5W-30 (API SN or SP, synthetic blend recommended)

Engine Oil 4.7L V8:

SAE 5W-30 (API SN or SP, synthetic blend recommended)

Engine Oil 5.7L Hemi:

SAE 5W-20 (API SN or SP, synthetic blend recommended)

Engine Oil 5.9L Cummins:

SAE 15W-40 (API CJ-4 or CK-4 diesel engine oil)

Coolant:

Mopar OAT (5/150) Antifreeze/Coolant, or equivalent HOAT (Hybrid Organic Additive Technology) with the correct color formulation.

Known Issues

Common Problem 1:

Heated Oxygen Sensor (O2) failures, especially on 4.7L V8

Common Problem 2:

Powertrain Control Module (PCM) issues

Common Problem 3:

Brake component wear (rotors, pads)

Common Problem 4:

Transmission solenoid failures (especially on 45RFE/48RE)

Common Problem 5:

Water pump leaks (common on various engines)

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long-standing reputation for producing durable and capable trucks, with the Ram nameplate evolving into a distinct brand.

Model Evolution

Third Generation:

The 2002-2008 generation introduced a significant redesign, featuring a bolder 'crosshair' grille, improved interior comfort, and the introduction of the HEMI V8.

Production

Manufacturing Locations:

Saltillo, Mexico; Warren, Michigan, USA

🏆 Awards & Recognition

Recognitions

Segment Recognition:

Consistently ranked among popular full-size pickup trucks, often praised for its HEMI engine and robust capabilities.