Segment:
Full-size pickup truck
Target Audience:
Owners, DIY mechanics, professional technicians
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, Toyota Tundra
Distinctive Features:
Robust design, strong towing capacity, variety of V8 engine options, independent front suspension (Quadra-Link)
Manual Value Proposition:
Enables comprehensive DIY repairs, troubleshooting, and maintenance, saving significant costs and empowering owners.
Primary Coverage:
All mechanical and electrical systems of the 2002 Dodge Ram 1500
Secondary Coverage:
Bodywork, chassis, diagnostics, wiring diagrams, specifications
Estimated Page Count:
2000+
Type:
Workshop Service Repair Manual
Format:
PDF (Digital Download)
Engine Systems:
Engine mechanical, cooling, lubrication, fuel, ignition, emission control, exhaust
Transmission Drivetrain:
Manual and automatic transmissions, transfer case, drive shafts, axles, differentials
Chassis Suspension:
Steering, front suspension, rear suspension, wheels, tires, brakes
Electrical Electronics:
Battery, charging system, starting system, lighting, instruments, gauges, body controls, power accessories, climate control, audio system, engine control modules (ECM), body control modules (BCM), anti-lock braking system (ABS), supplemental restraint system (SRS)
Body Interior:
Body panels, doors, windows, seats, trim, HVAC system operation and repair
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, diagnostic procedures
Repair Overhaul:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component replacement, body panel repair
Installation Adjustment:
Component installation, alignment procedures, sensor calibration
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics)
Engine Code:
MAGNUM 5.9L (360 cu in) V8
Engine Description:
Overhead Valve (OHV), cast-iron block, aluminum cylinder heads
Horsepower:
245 hp @ 4000 rpm (360 V8)
Torque:
335 lb-ft @ 3200 rpm (360 V8)
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Optional Engines:
4.7L Magnum V8 (235 hp, 295 lb-ft), 3.7L Magnum V6 (215 hp, 230 lb-ft)
Bore X Stroke:
4.00 in x 3.58 in (360 V8)
Compression Ratio:
8.9:1 (360 V8)
Type:
4-Speed Automatic (45RFE/48RE)
Type:
5-Speed Manual (NV3500)
Overdrive:
Standard on automatic transmissions
Transfer Case:
Electronic Shift-On-The-Fly (ESOF) 4WD or part-time manual 4WD
Automatic Transmission Fluid:
ATF+4 (MS-9602)
Manual Transmission Fluid:
GL-3 or GL-4 SAE 75W-90 Synthetic
Wheelbase:
139.0 inches (Standard Cab), 154.7 inches (Club Cab), 168.3 inches (Mega Cab)
Overall Length:
Varies by cab and bed configuration (e.g., 220.2 inches for standard cab, 8-foot bed)
Bed Lengths:
6.3 ft (Crew Cab), 8.0 ft (Standard/Club Cab)
Curb Weight:
Approx. 4,600 - 5,500 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvw:
6,000 - 8,500 lbs (depending on configuration)
NHTSA Front Impact:
4-star driver, 4-star passenger (may vary slightly by specific test year)
NHTSA Side Impact:
5-star driver, 5-star rear passenger (may vary slightly by specific test year)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Airbags:
Driver and front passenger airbags; available side airbags
Seatbelts:
Three-point seat belts with pretensioners
Audio System:
Factory AM/FM stereo with CD player; optional premium Infinity sound system
Navigation:
Not available from factory
Parking Assist:
Not available from factory
Bluetooth:
Not available from factory
Usb Ports:
Not available from factory
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to owner's manual for specifics)
Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Approx. 30,000-100,000 miles (depending on plug type, e.g., platinum or iridium)
Engine Oil Type:
SAE 5W-30 (preferred for most conditions) or SAE 10W-30, API certified (refer to owner's manual for exact specification and viscosity)
Engine Oil Capacity:
7 quarts (4.7L and 5.9L V8)
Coolant Type:
Mopar OAT (Organic Additive Technology) 5 Year/100,000 Mile Coolant (Chrysler)
Common Problems 1:
Cracked dashboard (due to UV exposure), intermittent electrical issues (e.g., gauge cluster problems), wear on ball joints and tie rod ends (typical for heavy trucks)
Common Problems 2:
Water pump failures, radiator leaks, ignition coil issues
Transmission Notes:
The 48RE automatic transmission can be robust but requires proper fluid maintenance. Check for torque converter shudder.
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, often associated with power and utility.
Third Generation Ram:
The 2002 model year marks the third generation of the Dodge Ram, introduced in 1994. This generation featured a more aerodynamic design, improved interior comfort, and a wider range of powertrain options.
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA
