Dodge Ram 2004 Factory Service Repair Manual.zip

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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 2004 Codes Platform: Ram (Third Generation - DR/DH/D1) 👋 Introduction Market Position Market Segment: Full-size pickup truck, known for its robust...

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类型: Truck

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标签: 2004 Cars Dodge Misc Ram Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Platform:

Ram (Third Generation - DR/DH/D1)

👋 Introduction

Market Position

Market Segment:

Full-size pickup truck, known for its robust build and towing/hauling capabilities.

Competitive Analysis

Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra.

Key Features

Features:

Strong V8 engine options (especially the HEMI), spacious cabin, durable construction, various body styles (regular cab, quad cab, crew cab), and bed lengths.

Manual Value Proposition

Value:

Provides dealership-level repair information, enabling owners and independent mechanics to perform complex tasks accurately and efficiently, saving significant costs compared to dealer labor.

📋 Manual Details

Coverage Areas

Coverage:

All workshop procedures, electrical diagrams, maintenance, diagnostics, repair, troubleshooting, component replacement, specifications.

Page Count

Page Count:

Estimated 2000+ pages (typical for full factory service manuals).

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (ZIP archive containing PDF or similar documents).

📖 Manual Coverage

Systems Covered

Engine:

Service and repair for all 2004 Ram gasoline engines, including 3.7L Magnum V6, 4.7L Magnum V8, and 5.7L HEMI V8.

Transmission:

Service and repair for automatic transmissions (42RLE, 45RFE, 545RFE) and manual transmissions (NV3500, NV5600).

Drivetrain:

Front axle, rear axle, transfer case (NV244, NV271, NV273), driveshafts, differentials.

Brakes:

Front and rear brake systems (disc and drum), ABS, brake fluid.

Suspension:

Front and rear suspension (solid front axle, multi-link rear), steering system, power steering.

Electrical:

Complete electrical system coverage, including wiring diagrams, fuse box layouts, lighting, ignition, starting, charging, sensors, actuators, body control modules (BCM).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.

Body:

Body exterior and interior trim, doors, windows, seats, collision repair basics.

Fuel System:

Fuel injection system, fuel pump, fuel filter, fuel tank.

Cooling System:

Radiator, cooling fans, water pump, coolant specifications.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tune-ups, belt replacement.

Repair:

Engine component replacement (e.g., alternator, starter, sensors), transmission overhaul, brake pad/rotor replacement, suspension component replacement, exhaust system repair.

Diagnostics:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), system checks using scan tools.

Electrical Diagnostics:

Circuit testing, wiring harness repair, component testing, diagnosing electrical faults.

Rebuilding:

Engine and transmission rebuilding procedures, including disassembly, inspection, and reassembly specifications.

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and factory specifications.

📊 Manual Specifications

File Format

File Format:

ZIP (likely containing PDF, HTML, or CHM files).

Print Quality

Print Quality:

High-resolution digital format suitable for printing.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 3.7L:

3.7L Magnum V6, 215 horsepower @ 5200 rpm, 235 lb-ft torque @ 4000 rpm.

Engine 4.7L:

4.7L Magnum V8, 235 horsepower @ 4800 rpm, 295 lb-ft torque @ 3200 rpm (or 230 hp / 290 lb-ft in some configurations).

Engine 5.7L:

5.7L HEMI V8, 345 horsepower @ 5000 rpm, 375 lb-ft torque @ 4000 rpm.

Performance

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug (COP).

Emissions Control:

Catalytic converter, oxygen sensors, EGR system (where applicable).

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI).

Fuel Type:

Unleaded gasoline.

🔧 Transmission

Standard

Standard Transmission Type:

Varies by trim and engine. Common is 4-speed automatic.

Optional

Optional Transmission Type:

5-speed manual (NV3500, NV5600), 4-speed automatic (42RLE, 45RFE, 545RFE).

Features

Overdrive:

All automatic transmissions feature overdrive (4th gear).

Transfer Case Options:

2WD, 4WD Part-Time (NV244, NV271), 4WD Full-Time (NV273).

📐 Dimensions

Exterior

Wheelbase Std:

Approx. 131.3 inches (depending on cab/bed configuration).

Overall Length Std:

Approx. 220.4 inches (depending on cab/bed configuration).

Overall Width Std:

Approx. 79.1 inches.

Overall Height Std:

Approx. 74.4 inches (depending on configuration).

Weights

Curb Weight Approx:

Starting around 4,600 lbs, varying significantly by configuration.

Max Gvw Approx:

Up to 8,500 lbs (depending on configuration).

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5-star (2004 model year testing).

NHTSA Frontal Passenger:

5-star (2004 model year testing).

IIHS Frontal Offset:

Good (for comparable model years).

Active Features

Standard Anti-lock Braking System (ABS) on all wheels.

Traction Control:

Available traction control system.

Passive Features

Airbags:

Driver and passenger front airbags. Available side curtain airbags on some models.

Seatbelts:

Three-point seat belts for all occupants, pretensioners.

💡 Technology Features

Infotainment

Infotainment Options:

Factory AM/FM radio with CD player, optional cassette player, optional navigation system on premium trims.

Speaker System:

Standard 4-6 speaker systems, optional Infinity premium audio system.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assistance:

Optional rear parking assist sensors.

Connectivity

Connectivity Options:

No integrated Bluetooth or USB connectivity from the factory. Aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions. Check manual for specific recommendations.

Transmission Fluid Interval:

Inspect fluid every 30,000 miles, change every 60,000-100,000 miles depending on usage and fluid type.

Spark Plug Replacement:

30,000-100,000 miles depending on plug type (e.g., copper vs. platinum vs. iridium).

Fluid Specifications

Engine Oil 3.7L 4.7L:

SAE 5W-20, API SN or higher. Capacity: Approx. 6 quarts.

Engine Oil 5.7L Hemi:

SAE 5W-20, API SN or higher. Capacity: Approx. 7 quarts.

Transmission Fluid 42Rle 45Rfe 545Rfe:

ATF+4 (MS-9602). Capacity: Varies by model, approx. 6-10 quarts for a drain and fill.

Coolant:

HOAT (Hybrid Organic Additive Technology) Extended Life Antifreeze/Coolant, 50/50 mix with distilled water. Mopar P/N 05013457AA or equivalent.

Brake Fluid:

DOT 3 brake fluid.

Known Issues

Engine Oil Sludge 4.7L:

The 4.7L Magnum V8 can be prone to oil sludge buildup if maintenance is neglected, potentially leading to camshaft and lifter wear.

Transmission Overdrive Issues:

Some automatic transmissions, particularly earlier 45RFE/545RFE units, could experience issues with the overdrive planetary gear set or solenoid pack.

Front Suspension Wear:

Common issues include ball joint, tie rod end, and steering stabilizer wear, especially on models with heavier-duty front axles.

Heater Core Leaks:

Heater core leaks can occur, requiring dashboard removal for replacement.

Oil Filter Adapter Leaks:

Oil filter adapter housing can develop leaks on certain engine configurations.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing durable and capable trucks since the 1930s, with the Ram nameplate becoming iconic.

Model Evolution

Third Generation Intro:

The third generation Ram (DB/DH/DM) was introduced for the 2002 model year, featuring a significant redesign with a more aggressive, muscular appearance and improved interior.

Production

Production Location:

St. Louis Assembly Plant, Fenton, Missouri and Saltillo Truck Assembly Plant, Saltillo, Coahuila, Mexico.

Production Years

Model Years:

2002-2008 (Third Generation).

🏆 Awards & Recognition

Recognitions

Kl Auto Consumer Index:

The Ram truck line generally received moderate to good ratings in consumer satisfaction surveys from organizations like J.D. Power during this era, reflecting its durability and capability.

Motor Trend Truck Of The Year:

While not specific to 2004, the third-generation Ram platform was recognized by various automotive publications for its design and capability.