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Dodge Ram 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 1999 Codes Platform Code: BR/BE 👋 Introduction Market Position Segment: Full-size pickup truck, designed for heavy-duty work, towing, and family transport....
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Dodge Ram 1999 Full Service Repair ManualDodge Ram 1999 Full Service Repair ManualDodge Ram 1999 Full Service Repair ManualDodge Ram 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram
Year:
1999
Codes
Platform Code:
BR/BE
👋 Introduction
Market Position
Segment:
Full-size pickup truck, designed for heavy-duty work, towing, and family transport.
Competitive Analysis
Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra (introduced later).
Key Features
Robust Construction:
Known for its durable construction and towing capacity.
Engine Options:
Offered a range of powerful V8 engines.
Towing Hauling:
Class-leading towing and payload capabilities in its segment.
📋 Manual Details
Coverage Areas
All Models:
Yes
Trim Levels:
All trim levels covered, including standard, SLT, Sport, and Off-Road packages.
Page Count
Estimated Page Count:
~2000+ pages (estimated, typical for comprehensive factory-level manuals)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF/eBook) - Searchable and Printable
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine overhaul, diagnostics, tuning, and component testing for all gasoline engines.
Transmission Service:
Manual and automatic transmission diagnosis, repair, and overhaul, including fluid services.
Drivetrain Service:
Front and rear axles, differentials, transfer case (4WD models), driveshafts, and CV joints.
Suspension Steering:
Front and rear suspension components, steering systems, power steering, alignment specifications.
Brake System:
Front and rear brake systems (disc and drum), ABS diagnostics and repair, hydraulic systems.
Electrical System:
Complete wiring diagrams, fuse box layouts, charging system, starting system, lighting, instruments, and power accessories.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, emissions controls.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and emissions components.
Body And Frame:
Body panel repair, chassis, doors, windows, interior trim, and bumpers.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, fluid checks, tire rotations.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, including DTC interpretation.
Component Rebuild:
Detailed instructions for rebuilding engines, transmissions, and major components.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams and diagnostic flowcharts.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Alignment Specifications:
Front and rear wheel alignment angles and adjustments.
Maintenance Schedules:
Recommended maintenance intervals based on mileage and time.
Repair Procedures:
Detailed, step-by-step repair instructions for virtually every component.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and diagnostics to complete engine and transmission rebuilds, including detailed electrical schematics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
High (fully text-searchable)
Print Quality
Resolution:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
5.2L Magnum V8 (older, less common for 1999 in some markets, but included in general Ram discussions)
Engine 2 Type:
5.9L Magnum V8 (most common)
Engine 3 Type:
5.9L Cummins Turbo Diesel (optional, heavy-duty models)
Engine 4 Type:
4.7L Magnum V8 (introduced for 1999)
Performance
5.9L Magnum V8 Horsepower:
Approx. 230-245 hp
5.9L Magnum V8 Torque:
Approx. 335-350 lb-ft
4.7L Magnum V8 Horsepower:
Approx. 235 hp
4.7L Magnum V8 Torque:
Approx. 295 lb-ft
5.9L Cummins Turbo Diesel Horsepower:
Approx. 215 hp
5.9L Cummins Turbo Diesel Torque:
Approx. 420 lb-ft
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for gasoline engines; Indirect injection for diesel.
Fuel Type:
Unleaded gasoline (87 octane recommended), Diesel fuel for Cummins.
🔧 Transmission
Standard
Transmission Options:
4-speed automatic (42RE, 46RE, 48RE depending on engine/GVWR) and 5-speed manual (NV3500) were common options.
Optional
Heavy Duty Transmission:
Heavy-duty manual transmission (NV4500) available with diesel and higher GVWR models.
Features
4Wd System:
Part-time 4WD system with electronic or manual transfer case engagement.
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbases available: ~124.5 inches (standard cab), ~139 inches (club cab/long bed), ~159.5 inches (crew cab/long bed).
Bed Length Options:
Short bed (~6.5 ft) and Long bed (~8 ft) configurations.
Weights
Gvw Range:
GVWR varied significantly from light-duty (e.g., 6,300 lbs) to heavy-duty (e.g., 8,800+ lbs for diesel).
🛡️ Safety Features
Ratings
NHTSA Front Crash:
4-star rating for driver, 3-star for passenger (as per NHTSA testing for similar vehicles of the era, specific 1999 Ram 1500 2WD may vary).
Active Features
ABS:
Anti-lock Braking System (ABS) available, often standard on 3/4 ton and 1-ton models, optional on 1/2 ton.
Passive Features
Airbags:
Driver and passenger airbags (front).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette or CD player, with optional premium sound systems.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Connectivity
Power Windows Locks:
Power windows and door locks available on higher trim levels and as options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles depending on oil type and driving conditions (refer to manual for specific engine).
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, especially for heavy-duty use.
Coolant Flush:
Every 2 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity and API service rating, e.g., API SJ).
Engine Oil Diesel:
Typically SAE 15W-40 or 10W-30 Heavy Duty Diesel Engine Oil (API CI-4 or CH-4).
Transmission Fluid Auto:
Chrysler ATF+4 (or equivalent specification for earlier transmissions like ATF+3/MECT-III).
Transmission Fluid Manual:
GL-3 or GL-4 gear oil, SAE 75W-90 or 80W-90.
Brake Fluid:
DOT 3.
Coolant:
Chrysler/Mopar HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant (50/50 mix with distilled water).
Known Issues
Common Issues 1:
Cracked exhaust manifolds (especially on V8 Magnum engines).
Common Issues 2:
Transmission solenoid failures or torque converter shudder in automatic transmissions (especially 46RE/47RE).
Common Issues 3:
Front suspension wear (ball joints, tie rods, track bar) due to vehicle weight and usage.
Common Issues 4:
Fuel pump failures.
Common Issues 5:
Water pump leaks.
Common Issues 6:
Radiator leaks.
Common Issues 7:
Rust on the body, especially cab corners and rocker panels in certain climates.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the Ram nameplate evolving from earlier Dodge D-Series trucks.
Model Evolution
Third Generation Ram:
The 1999 model is part of the third generation of Dodge Ram pickups (1994-2001), known for its distinctive 'big rig' styling.
Production
Manufacturing Location:
Primarily manufactured in North America (e.g., Warren, Michigan; Saltillo, Mexico).
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Dodge Ram line received numerous 'Truck of the Year' awards from various automotive publications during its third generation, praising its styling and capabilities.
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