Target Audience:
Professional mechanics, DIY enthusiasts, fleet maintenance
Value Proposition:
Provides the critical technical information required for accurate diagnostics, effective repairs, and proper maintenance of the 1996-1997 Dodge Ram.
Manual Type Advantage:
This is a factory-level service manual, offering a higher degree of detail than generic repair guides.
Diagnostic Charts:
Includes detailed diagnostic flowcharts for troubleshooting common and complex issues.
Wiring Diagrams:
Extensive, clearly laid out electrical wiring diagrams for all vehicle systems.
Torque Specifications:
Precise torque specifications for all critical fasteners.
Special Tool Identification:
Identifies specific Chrysler/Dodge special tools required for certain procedures.
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control
Transmission Drivetrain:
Manual transmission, automatic transmission (e.g., 46RE, 47RE), transfer case, driveline, axles, U-joints
Brakes:
Front and rear disc/drum brakes, ABS, parking brake
Suspension Steering:
Front and rear suspension components (leaf springs, torsion bars), steering gear, power steering
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrument cluster, body control modules, comfort controls
Body:
Body and frame construction, interior trim, exterior trim, doors, windows, glass, HVAC
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair Rebuild:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, electrical circuit diagnosis
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhauls)
Engine Options:
5.2L V8 Magnum, 5.9L V8 Magnum, 8.0L V10 Magnum, 3.9L V6 Magnum
5.2L V8 Magnum Horsepower:
Approx. 230 hp
5.2L V8 Magnum Torque:
Approx. 300 lb-ft
5.9L V8 Magnum Horsepower:
Approx. 245 hp
5.9L V8 Magnum Torque:
Approx. 335 lb-ft
8.0L V10 Magnum Horsepower:
Approx. 300 hp
8.0L V10 Magnum Torque:
Approx. 450 lb-ft
Fuel Delivery:
Multi-point fuel injection (MPI)
Engine Identification Codes:
Manual will detail VIN codes for engine identification (e.g., Z for 5.2L, X for 5.9L, Y for 8.0L, P for 3.9L).
Transmission Options:
4-speed automatic (46RE, 47RE), 5-speed manual (NV4500 for heavy duty)
Transfer Case Options:
Part-time 4WD, full-time 4WD (e.g., NP241DHD, NP241G).
Automatic Transmission Features:
Electronic overdrive, torque converter lock-up.
Automatic Transmission Fluid:
ATF+3 or ATF+4 (refer to specific manual chapter for exact type and capacity)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (e.g., SAE 75W-90 or 80W-90, refer to manual for specific viscosity and capacity).
Body Styles:
Regular Cab, Club Cab (Extended Cab), Quad Cab (later models overlap)
Bed Lengths:
6.5 ft, 8 ft
Gross Vehicle Weight Rating Gvwr:
Varies by configuration, typically from 6300 lbs to 8800+ lbs.
Curb Weight:
Varies by configuration, typically 4500 lbs to 5500+ lbs.
NHTSA Ratings:
Varies by year and test, typically 3-4 star ratings in frontal impacts for this era. Full details often found in specific model year NHTSA reports.
Anti Lock Brakes:
Standard on many models, particularly 4WD and heavier duty configurations.
Four Wheel Drive:
Available on most models for enhanced traction.
Airbags:
Driver-side airbag standard for 1996-1997. Passenger airbag became more common on later models within this generation's lifespan.
Seat Belts:
Standard 3-point seat belts for front occupants, lap belts for rear (if equipped).
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Transmission Service Interval:
Automatic transmission fluid and filter change every 30,000-60,000 miles, or as specified in the manual.
Coolant Flush Interval:
Every 30,000-60,000 miles or 2-4 years, using the specified Mopar coolant.
Engine Oil Specification:
API SG/SH, SAE 5W-30 or 10W-30 (depending on temperature, consult manual for specific viscosity and capacity).
Coolant Specification:
Mopar Antifreeze/Coolant (Green)
Brake Fluid Specification:
DOT 3
Common Wear Items:
Leaf spring bushings, ball joints, tie rod ends, radiator, water pump, exhaust system components.
Electrical Gremlins:
Can experience issues with grounds, battery terminals, and some control modules, especially as they age.
Transmission Slippage:
Over time, automatic transmission clutches can wear, leading to slippage; proper maintenance is key.
Dodge Trucks Legacy:
Dodge has a long history of producing rugged and capable trucks, with the Ram line representing its full-size pickup offering.
Second Generation Introduction:
The second generation Ram (BR/BE) was introduced for the 1994 model year, featuring a significantly redesigned, more aerodynamic exterior and a more comfortable interior.
1996 Updates:
1996 saw minor updates, including potential new option packages and refinements. The V10 engine became more widely available.
1997 Updates:
1997 continued the trend of refinements. Quad Cab option (four full-sized doors) became available on some models, enhancing family utility.
Manufacturing Plants:
Primarily St. Louis, Missouri, and Warren, Michigan.
