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Dodge Ram 1999 Repair Service Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 1999 Model Generation: Second Generation (BR/BE) Codes Platform Code: BR/BE 👋 Introduction Market Position Vehicle Segment: Full-size pickup truck, known for...
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Dodge Ram 1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram
Year:
1999
Model Generation:
Second Generation (BR/BE)
Codes
Platform Code:
BR/BE
👋 Introduction
Market Position
Vehicle Segment:
Full-size pickup truck, known for its robust construction, towing capacity, and versatility.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra (though Tundra was newer to the market in '99).
Key Features
Manual Value Proposition:
Provides factory-level repair and maintenance information, enabling owners and technicians to accurately diagnose and repair issues, maintain optimal performance, and extend the vehicle's lifespan.
Digital Advantage:
Instant access and searchability of information, eliminating the need for physical storage and allowing for quick lookups of specific procedures or specifications.
📋 Manual Details
Coverage Areas
Vehicle Variants:
All 1999 Dodge Ram Pickup models (including 1500, 2500, 3500) and potentially Ramcharger/Dakota if applicable to the specific manual's scope, though primarily focused on the pickup.
Powertrain Options Covered:
Likely covers all factory-offered gasoline and diesel engines and transmissions for the 1999 model year.
Page Count
Estimated Page Count:
Variable, typically 1000+ pages for a comprehensive factory-style service manual.
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder heads, pistons, crankshaft, camshaft, timing components, lubrication system, cooling system.
Engine Performance:
Fuel system (injection, pumps, injectors), ignition system, emissions control systems, engine diagnostics and troubleshooting.
Transmission Manual:
Repair and overhaul procedures for manual transmissions (if equipped).
Transmission Automatic:
Diagnosis, repair, and overhaul of automatic transmissions, including torque converter, valve body, clutch packs, seals.
Drivetrain:
Front and rear axles, differentials, drive shafts, U-joints, CV joints (if applicable), transfer case (for 4x4 models).
Suspension:
Front and rear suspension systems (e.g., independent front suspension, solid rear axle), ball joints, control arms, springs, shock absorbers, steering linkage.
Steering:
Power steering system, steering gear, steering column, alignment specifications.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic components, ABS system (if equipped), parking brake.
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, fuses, relays, ignition switch.
Body And Chassis:
Body panel removal and installation, doors, glass, interior trim, bumpers, frame specifications.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.
Restraint Systems:
Airbag system (SRS) diagnosis and safety precautions, seat belts.
Diagnostic Tools:
OBD-II diagnostic procedures, trouble codes (DTCs) and their meanings.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups.
Disassembly:
Step-by-step instructions for removing components for repair or replacement.
Assembly:
Step-by-step instructions for reassembling components.
Cleaning:
Procedures for cleaning specific parts during disassembly and reassembly.
Reinstallation:
Detailed instructions for correctly reinstalling repaired or replaced components.
Troubleshooting:
Diagnostic charts and flowcharts for identifying and resolving common and uncommon problems.
Specifications:
Critical torque values, clearances, fluid capacities, electrical specifications, diagnostic parameters.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Diagnostic Charts:
Systematic approaches to diagnose malfunctions.
Technical Depth
Depth Of Coverage:
Comprehensive, designed for professional technicians but accessible to advanced DIYers with mechanical aptitude. Covers from basic maintenance to complex component overhauls and diagnostics.
Target Audience:
Professional automotive technicians and experienced do-it-yourself mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery Method
Delivery:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Options:
Commonly available engines included the 3.9L Magnum V6, 5.2L Magnum V8, and 5.9L Magnum V8. A 5.9L Cummins Turbo Diesel was also a popular option for 2500/3500 models.
Performance
3.9L Magnum V6:
Approx. 175 hp @ 4800 rpm, 230 lb-ft @ 3600 rpm
5.2L Magnum V8:
Approx. 230 hp @ 4400 rpm, 300 lb-ft @ 3200 rpm
5.9L Magnum V8:
Approx. 245-250 hp @ 4000 rpm, 335-345 lb-ft @ 3200 rpm
5.9L Cummins Turbo Diesel:
Approx. 215 hp @ 2700 rpm, 420 lb-ft @ 1600 rpm (standard output for '99).
Fuel System
Fuel Injection Type:
Sequential Multi-Port Fuel Injection (MPI) for gasoline engines. Direct injection for Cummins diesel.
Fuel Type:
Unleaded gasoline (87 octane recommended for V6/V8), Diesel fuel for Cummins.
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with coil-on-plug or distributor-based systems depending on exact engine configuration.
Cooling System
Coolant Type Specification:
Chrysler Long Life Antifreeze/Coolant (50/50 mixture with distilled water) or equivalent HOAT coolant. Consult manual for exact Mopar part numbers.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (NV3500 for V6 and light-duty V8, NV4500 for heavy-duty V8/Diesel).
Optional
Optional Transmission:
4-speed automatic transmission (44RE for V6/light-duty V8, 47RE for heavy-duty V8/Diesel).
Features
Transfer Case:
Part-time 4WD system with electronic or manual shift transfer case (e.g., NV241DHD for heavy duty).
Fluid Specifications
Automatic Transmission Fluid:
ATF+3 (Chrysler specification) or equivalent.
Manual Transmission Fluid:
Synchromesh transmission fluid (e.g., Mopar Manual Transmission Lubricant) or API GL-3/GL-4 rated gear oil. Consult manual for specific viscosity and type.
📐 Dimensions
Exterior
Wheelbase:
Varies by configuration (e.g., Regular Cab, Club Cab, long bed, short bed). Common short bed regular cab ~119 inches, long bed regular cab ~135 inches, Club Cab ~135 inches.
Weights
Curb Weight:
Varies significantly by engine, drivetrain, and cab configuration, typically ranging from 4,500 to 6,500+ lbs.
Gross Vehicle Weight Rating:
Ranges from 6,050 lbs (GVWR for 1500) up to 8,000+ lbs (GVWR for 3500).
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Refer to NHTSA archives for specific 1999 Ram crash test data. Generally, trucks of this era offered moderate to good protection, with later improvements in airbag systems and structural integrity.
Active Features
ABS:
Anti-lock Braking System (ABS) available on most models, particularly on 4-wheel disc brake equipped trucks.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seat Belts:
Three-point front seat belts, rear seat belts (lap and shoulder where applicable).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette, optional CD player. Speaker configurations vary by cab style.
Driver Assistance
Cruise Control:
Standard on most trim levels.
Connectivity
Trailer Towing Features:
Integrated trailer wiring harness connector, optional trailer brake controller provision.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations based on engine and oil specification (e.g., 5W-30 or 10W-30 for gasoline, 15W-40 for diesel).
Engine Coolant Flush:
Every 30,000-50,000 miles or 2-5 years, depending on coolant type.
Transmission Fluid Change:
Automatic transmissions: every 30,000-50,000 miles. Manual transmissions: typically less frequent, check manual.
Fluid Specifications
Engine Oil Capacity:
Varies by engine. 3.9L V6: approx. 5 quarts. 5.2L V8: approx. 5 quarts. 5.9L V8: approx. 5 quarts. 5.9L Cummins Diesel: approx. 10-11 quarts (with filter).
Engine Oil Viscosity:
Gasoline: 5W-30 or 10W-30. Diesel: 15W-40 (API CI-4 or CH-4).
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent ATF+3.
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Common Problems:
Rear main seal leaks, fuel pump failures, exhaust manifold cracks (on some V8s), transmission cooler line leaks, rust in common areas (wheel wells, cab corners), dashboard cracks, radiator support issues.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long-standing reputation for building durable and capable trucks, with the Ram line evolving significantly from its early roots.
Model Evolution
Second Generation Ram:
The second generation (1994-2001) introduced a distinctive 'Aggressive' styling with a prominent grille, improved aerodynamics, and a wide range of powertrain options. 1999 saw minor updates and potential package revisions.
Production
Manufacturing Locations:
Primarily assembled in North America (e.g., Warren, Michigan; Saltillo, Mexico).
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While specific 1999 awards might be hard to pinpoint without detailed research, the second-generation Ram generally received positive reviews for its styling and capability, contributing to Dodge's strong position in the truck market.
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